4 install a line reactor or transformer, 5 install an input disconnect – Rockwell Automation FlexPak 3000 Power Module Version 4.2 User Manual

Page 32

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INSTALLATION AND WIRING

FlexPak 3000

49’1340 e

3-8

3.4

Install a Line Reactor or Transformer

CAUTION

Distribution system capacity above the maximum permitted system kVA, as well as limitation of

commutation notches, requires always adding an impedance at line input (terminals 1U, 1V, 1W).

You can use a 3-phase line reactor with 2% voltage drop minimum (refer to Table 8-6) or other means

of adding similar impedance (e.g. matched isolation or auto transformer).

If an input transformer is installed ahead of the drive, a power disconnecting device must be installed

between the power line and the primary of the transformer. If this power disconnecting

device is a circuit breaker, the circuit breaker trip rating must be coordinated with the inrush current (10

to 12 times full-load current) of the input transformer.

Failure to observe these precautions could result in damage to, or destruction of, the equipment.

CAUTION

The star point of the external AC-line transformer must always be grounded (Zero potential)

and connected to the drive ground point (terminal PE or ground stud).
Connection of a drive to a transformer with a primary rating of 2300 VAC or more may require

additional input line conditioning. Contact your local Rockwell Automation sales/service office for

assistance when this is required. Failure to observe this precaution could result in damage to,

or destruction of, the equipment.

Input transformers step up or step down input voltage and can be either auto or isolation
transformer types. Users should consider using an isolation transformer instead of an auto
transformer for the following advantages:

AC power line disturbances and transients are minimized by an isolation transformer, thus

reducing or eliminating possible damage to solid state components.

An isolation transformer provides electrical isolation for the drive from plant power system

grounds. Damaging currents may be avoided in instances where the DC output is
accidentally grounded or where the DC motor circuits are grounded.

Rockwell Automation offers a series of isolation transformers suitable for use with the drive.

3.5

Install an Input Disconnect

DANGER

The standard EN 60204-1 requires that an input disconnect must be provided in the incoming power

line and either be located within sight of the drive or have provisions for a padlock. Install an input

disconnect in the incoming power line that is located in sight of the drive or one that has provisions for

a padlock. Failure to observe this precaution could result in severe bodily injury or loss of life.

Any fused disconnect or circuit breaker in the incoming AC line must accommodate a maximum
symmetrical AC fault current as indicated in 2.2.1 of this instruction manual.Size the disconnect
to handle the transformer primary current as well as any additional loads the disconnect may
supply.

1. Install an input disconnect in the incoming power line according to the standard EN 60204-1

if not provided with the drive.

The disconnect switch should be within clear view of machine operator and maintenance
personnel for easy access and safety. An open-type switch with provisions for a padlock is
recommended.

2. Wire this disconnect in the primary circuit of the drive isolation transformer (if used).

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