Rockwell Automation 7000 PowerFlex Medium Voltage AC Drive (B Frame) - Classic Control User Manual

Page 427

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Troubleshooting

7-5

7000 “B” Frame

7000-UM150I-EN-P – June 2013

FAULT

MESSAGE

FAULT

CODE

DESCRIPTION

RECOMMENDED ACTIONS

Conductivity Hi

(C-Frame Only)

227

The measured coolant conductivity is
greater than 2 μS/cm

3

.


– Verify that no foreign debris has entered

the system (iron piping, non-deionized
water, etc.)

– Change the de-ionizing cartridge and run

the system, verifying that the conductivity
is decreasing

Coolant Level Lo

(C-Frame Only)

228

The measured coolant level within the
reservoir has dropped below the second
(lowest) level sensor and the drive has

faulted. This sensor is set for the minimum
level required to ensure there will be no air

drawn into the system through the reservoir.

– Verify that the drive cooling system does

not have any coolant leaks – repair if
found

– Add the proper amount of de-ionized

water to get the level above the warning
sensor (de-ionized water will evaporate,
not the glycol)

Coolant Temp Hi

(C-Frame Only)

226

The measured coolant temperature has
exceeded 54°C (129°F).

– Verify the heat exchanger fans are

operating

– Verify that the thermostatic valve is fully

opened

– Check that all valves are in the normal

operating position

– Verify that the drive is operating within

specified load and ambient conditions

Coolant Temp Lo

(C-Frame Only)

225

The measured coolant temperature has
dropped below 4°C (40°F). It will not clear
until the coolant temperature reaches 10°C

(50°F). This fault will only occur if the drive
is not running, to stop you from starting with
a low coolant temperature. If you are
already running when the coolant level
drops, you will only get a warning.

– Verify that the thermostatic bypass valve

(V10) was not left open

– Verify that the ambient temperature

within the drive control room is not below

specification

– Warm up the control room ambient to get

the drive to an operational level

Current Sens

178

Current Sensor fault

– If you have the Line HECS/CT code, the

line current measurement is not what is

expected at this level of dc current.
Either of the CT DC HECS and there
burden resistors may be damaged or

programmed incorrectly. For example,
the DC HECS may actually be 2500:1,
the drawings and parameters indicate

4000:1. Another cause would be an
unplugged DC HECS.


– If you have the CT Phs Seqn code, the

CTs are likely swapped. For example the
CT/wiring for 2U has been switched with
2W.

– If you have the CT Phs/Alpha code, the

rectifier is firing with the wrong firing
angle relative to the angle measured

from the line current. This can occur
when the CTs on an 18-pulse rectifier are
switched between master and slaves.

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