Predictive diagnostics, Maintenance procedures – Teledyne 9110T - Nitrogen Oxides Analyzer User Manual

Page 241

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Model 9110T NOx Analyzer

Instrument Maintenance

Teledyne Analytical Instruments

241

11.2. PREDICTIVE DIAGNOSTICS

Predictive diagnostic functions including failure warnings and alarms built into the analyzer’s firmware
allow the user to determine when repairs are necessary.

The Test Functions can also be used to predict failures by looking at how their values change over time.
Initially it may be useful to compare the state of these Test Functions to the values recorded on the
printed record of the Final Test and Validation Data Sheet, P/N 04490.

The following table can be used as a basis for taking action as these values change with time. The
internal data acquisition system (DAS) is a convenient way to record and track these changes. Use
APICOM (Section 8.1.1) to download and review this data from a remote location.

Table 11-2: Predictive Uses for Test Functions

FUNCTION EXPECTED

ACTUAL

INTERPRETATION & ACTION

RCEL

(pressure)

Constant to within

± 0.5 in-Hg-A

Fluctuating

Developing leak in pneumatic system. Check for leaks.

Slowly increasing

Pump performance is degrading. Rebuild pump when pressure
is above 10 in-Hg-A.

SAMP

(pressure)

Constant within

atmospheric

changes

Fluctuating

Developing leak in pneumatic system. Check for leaks.

Slowly increasing

Flow path is clogging up. Replace orifice filters.

Slowly decreasing

Developing leak in pneumatic system to vacuum (developing
valve failure). Check for leaks.

OZONE FL

Constant to within

± 15

Slowly decreasing

Flow path is clogging up. Replace orifice filters.

AZERO

Constant within

±20 of check-out

value

Significantly increasing

Developing AZERO valve failure. Replace valve.

PMT cooler failure. Check cooler, circuit, and power supplies.

Developing light leak.

O

3

air filter cartridge is exhausted. Change chemical.

NO

2

(Concentration)

Constant for

constant

concentrations

Slowly decreasing

signal for same

concentration

Converter efficiency may be degrading. Replace converter
components.

NO

2

with IZS Option

installed

(Concentration)

Constant

response from day

to day

Decreasing over time

Change in instrument response. Low level (hardware) calibrate
the sensor.

Degradation of IZS permeation tube. Change permeation tube.

Heavily fluctuating from

day to day

Ambient changes in moisture are affecting the performance.
Add a dryer to the zero air inlet.

NO

(Concentration)

Constant for

constant

concentration

Decreasing over time

Drift of instrument response; clean RCEL window. Check for
flow leaks or irregularities.

Note

It is recommended that the above functions be checked weekly.

11.3. MAINTENANCE PROCEDURES

The following procedures are to be performed periodically as part of the standard maintenance of the
9110T.

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