Fault diagnosis with test functions – Teledyne 9110T - Nitrogen Oxides Analyzer User Manual

Page 266

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Model 9110T NOx Analyzer

Troubleshooting & Service

Teledyne Analytical Instruments

266

12.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS

In addition to being useful as predictive diagnostic tools, the test functions viewable from the analyzers
front panel can be used to isolate and identify many operational problems when combined with a
thorough understanding of the analyzer’s principles of operation (see Section 13).

The acceptable ranges for these test functions are listed in the “Nominal Range” column of the analyzer
Final Test and Validation Data Sheet (P/N 04490) shipped with the instrument. Values outside these
acceptable ranges indicate a failure of one or more of the analyzer’s subsystems. Functions whose
values are still within acceptable ranges but have significantly changed from the measurement recorded
on the factory data sheet may also indicate a failure.

A worksheet has been provided in Appendix C to assist in recording the value of these test functions.

Note

A value of “XXXX” displayed for any of these TEST functions indicates an
OUT OF RANGE reading.

Note

Sample Pressure measurements are represented in terms of ABSOLUTE
pressure because this is the least ambiguous method reporting gas
pressure.

Absolute atmospheric pressure is about 29.92 in-Hg-A at sea level. It
decreases about 1 in-Hg per 1000 ft gain in altitude. A variety of factors
such as air conditioning systems, passing storms, and air temperature,
can also cause changes in the absolute atmospheric pressure.

Table 12-2: Test Functions - Indicated Failures

TEST FUNCTION

INDICATED FAILURE(S)

NOX STB

Unstable concentrations; leaks

SAMP FlW

Leaks; clogged critical flow orifice

OZONE FL

Leaks; clogged critical flow orifice

PMT

Calibration off; HVPS problem; no flow (leaks)

NORM PMT

Auto Zero too high

AZERO

Leaks; malfunctioning NO, NO

x

or Auto Zero valve; O

3

air filter cartridge exhausted

HVPS

Calibration off; preamp board circuit problems

RCELL TEMP

Malfunctioning heater; relay board communication (I

2

C bus); relay burnt out

BOX TEMP

Environment out of temperature operating range; broken thermistor

PMT TEMP

TEC cooling circuit broken; relay board communication (I

2

C bus); 12 V power supply

IZS TEMP (option)

Malfunctioning heater; relay board communication (I

2

C bus); relay burnt out

MOLY TEMP

Malfunctioning heater; disconnected or broken thermocouple; relay board communication
(I

2

C bus); relay burnt out; incorrect AC voltage configuration

RCEL (pressure)

Leak; malfunctioning valve; malfunctioning pump; clogged flow orifices

SAMP (pressure)

Leak; malfunctioning valve; malfunctioning pump; clogged flow orifices; sample inlet
overpressure

NOX SLOPE

HVPS out of range; low-level (hardware) calibration needs adjustment; span gas

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