12 diagnostics – Lenze EtherCAT Controller-based Automation User Manual

Page 176

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12

Diagnostics

12.5

Error scenarios

176

Lenze · Controller-based Automation · EtherCAT® Communication Manual · DMS 6.4 EN · 04/2014 · TD17

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12.5.2

The EtherCAT bus does not assume the "Operational" state

The Lenze Controller causes the EtherCAT bus to assume the "Operational" state when the

controller is set in RUN mode. The EtherCAT bus can only reach the "Operational" state if the

fieldbus has previously allowed itself to be set to the "Pre-Operational" state.

Cause

Start parameter could not be written.

Error message

EtherCAT_Master: Set master 'Operational' failed (0x4000005)

L_9400_HL_SM (1001): CoE 0x1234:5 - SDO Abort 'Object does not exist
in the object dictionary (0x06020000)'

Remedies

Correct the start-up parameters in the »PLC Designer« on the Configuration tab of the

EtherCAT master.

Cause

Wiring error: The EtherCAT terminals (IN/OUT) of the slave were inverted.

A fieldbus scan does not indicate this error!

Error message

EtherCAT_Master: Set master 'Operational' failed. DCM not in-sync

Remedies

Correct wiring.

Afterwards, reload the »PLC Designer« application into the automation system.

Cause

The real structure at an EPM-S130 head end does not correspond to the control

configuration configured.

This error can occur if I/O panels have been added manually to the control configuration.

Error message

EtherCAT_Master: Set master 'Operational' failed. Timeout

I_O_System_1000_EPM_S130 (1005): CoE emergency request. id=0x0,
len=8, ErrCode=0xa000, ErrReg=0x2, data: 0xe 0x9 0x0 0x9 0x0

I_O_System_1000_EPM_S130 (1005): Slaves signals Error. AL Status:
'PRE OPERATIONAL' (0x12), AL Status Code: 'Invalid Input
Configuration'

Remedies

Correct control configuration in the »PLC Designer«.

Note: "data: ..." indicates by means of codes which error has occurred in which slave

device/module. Detailed information on the coding of error messages is provided in the

documentation for the corresponding slave device/module.

Cause

Synchronisation settings in the standard device (slave) and the »PLC Designer«

configuration are inconsistent.

Example:

• »Engineer«: Sync source C01120 = MXI1

• »PLC Designer«: Distributed clocks deactivated ("DC = unused")

Error message

EtherCAT_Master: Set master 'Operational' failed (0x4000005)

L_9400_HL_SM (1001): Slaves signals Error. AL Status: 'SAFE
OPERATIONAL' (0x14), AL Status Code: 'Synchronization error' (0x1A)

Remedies

Adapt the synchronisation settings in the slave.

Cause

The first slave after the master has not been defined as DC master.

Error message

EtherCAT_Master: DC slaves 'out-of-sync'. Deviation xxxxxxxx ns

Remedies

Declare the first slave after the master as DC master ("DC for Synchronization").

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