JLG X23J - X700AJ Service Manual - Manual (Page 373)

SECTION 3 - CHASSIS & TURNTABLE
3-346 – JLG Lift – 3121448
7. Position banjo bolt (5) and new washers (6) onto oil
line (1). Install the banjo bolt and the oil line to the
cylinder head finger tight.
8. Tighten nut (2) that attaches the clip on oil line (1) to
the fuel injection pump.
NOTE: For 402D-05, 403D-07, 403D-11 and 404D-15
engines, tighten nut (2) to a torque of 6 N·m (53 lb
in).
9. Tighten banjo bolts (3) and (5) to a torque of 12 N·m
(106 lb in).
ENGINE OIL COOLER - REMOVE AND INSTALL
REMOVAL PROCEDURE
CARE MUST BE TAKEN TO ENSURE THAT FLUIDS ARE CON-
TAINED DURING PERFORMANCE OF INSPECTION, MAINTE-
NANCE, TESTING, ADJUSTING AND REPAIR OF THE PRODUCT.
BE PREPARED TO COLLECT THE FLUID WITH SUITABLE CON-
TAINERS BEFORE OPENING ANY COMPARTMENT OR DISASSEM-
BLING ANY COMPONENT CONTAINING FLUIDS. DISPOSE OF ALL
FLUIDS ACCORDING TO LOCAL REGULATIONS AND MANDATES.
KEEP ALL PARTS CLEAN FROM CONTAMINANTS. CONTAMI-
NANTS MAY CAUSE RAPID WEAR AND SHORTENED COMPONENT
LIFE.
1. Drain the coolant from the cooling system into a suit-
able container. Refer to Operation and Maintenance
Manual, “Cooling System Coolant - Drain” for the
correct procedure.
2. Drain the engine lubricating oil into a suitable con-
tainer. Refer to Operation and Maintenance Manual,
“Engine Oil and Filter - Change” for the correct pro-
cedure.
3. Use Tooling (A) to remove oil filter element (5).
4. Loosen hose clamps (2) and disconnect hoses (1).
Note the positions of the coolant inlet and the cool-
ant outlet for installation.
5. Remove adapter (4) and remove oil cooler (3) from
the cylinder block.
NOTE: Make a temporary mark in order to show the orienta-
tion of the oil cooler for installation.
6. Remove O-ring seal (6) from oil cooler (3).
Required Tools
Tool
Part
Number
Part Description Qty
A -
Strap Wrench
1