Disassembly – JLG X23J - X700AJ Service Manual User Manual

Page 419

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SECTION 4 - BOOM & PLATFORM

4-20

– JLG Lift –

3121448

DISASSEMBLY

THE SEALS MUST BE REMOVED USING APPOSITE TOOLS, SEAL-
ING SURFACES MUST NOT BE DAMAGED.

• After disassembly all parts must be cleaned and

degreased.

• Clean all parts with compressed air.
• Lubricate all sealing surfaces.
• Make sure that the seals are not damaged during dis-

assembly and assembly.

REMOVE ONLY WHEN THE ACTUATOR IS UNIN-
STALLED FROM THE MACHINE/EQUIPMENT.

• Fix the actuator to the bench.
• Remove valve V, plugs and any bleeder screws on the

body (eg 1, 2).

NOTE: Place a suitable container below the actuator to col-

lect oil.

• Remove protection ring M.
• Remove the locking pins S.
• Loosen flange F from shaft A using hole Ø6 and using

an appropriate wrench. We recommend make equip-
ment to facilitate the operation.

NOTE: Before unscrewing, make a reference between shaft

and flange and measure the gap between them on
side A.

Figure 4-29.

Figure 4-30.

• Now carefully remove bearing 5 and thrust ring 4 .

Figure 4-31.

• Using holes Ø6 on the head of shaft and using a

proper wrench, rotate shaft A clockwise to bring piston
P to touche against the stop on body C.

• With the piston stop, rotate the shaft anticlockwise and

this will march by the body.

NOTE: On gear teeth of shaft and piston (before disengag-

ing the same) make a reference, marking a tooth for
every detail on which engages with reciprocal.

Figure 4-32.

Detail 8, remove before removing shaft!

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