Troubleshooting preparation, Test equipment, Troubleshooting procedures and sequence – Hypertherm Powermax125 Service Manua User Manual

Page 113

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Powermax125 Service Manual 808070

113

8 – Troubleshooting and System Tests

Troubleshooting preparation

The complexity of the system circuits requires that service technicians have a working knowledge of inverter power supply
theory. In addition to being technically qualified, technicians must perform all testing with safety in mind.

If questions or problems arise during servicing, call the Hypertherm Technical Services team listed in the front of this
manual.

Test equipment

Multimeter

IGBT tester (128883)

Troubleshooting procedures and sequence

When performing the troubleshooting procedures, refer to:

Safety and Compliance Manual (80669C) for detailed safety information.

Power Supply Component Replacement on page 165 or Torch Component Replacement on page 265.

Troubleshooting and System Tests on page 109.

Wiring Diagrams on page 315.

After the problem has been located and repaired, refer to

Sequence of operation on page 112 to test the power supply

for proper operation.

Power OFF (O) and disconnected

External inspection

Internal inspection

Initial resistance check

Power ON (I)

Troubleshooting guide and Fault codes

System tests

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