Hypertherm Powermax125 Service Manua User Manual

Page 133

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Powermax125 Service Manual 808070

133

8 – Troubleshooting and System Tests

0-19-9

Power board hardware
protection. One or more
major power board hardware
faults (or electrical noise)
detected: Alert.

Fault 0-19-9 can occur 3 to
10 times before becoming a
0-99 fault.

If fault code 0-19 appears
upon power-up, wait
1 minute to see if fault code
0-99 appears. This could
indicate a faulty auxiliary
switch.

On

On

The inverter shuts down and does not fire
again for several seconds. If the fault is
caused by electrical noise, the fault clears
in a few seconds and the machine
operates normally.

If a true fault continues to occur, the 0-99
fault code appears on the operator
screen:

• Access the fault log in the service

screen to identify the major fault.

• Perform

Test 12 – AUX switch on

page 164 if fault code 0-99 occurs
after fault code 0-19 displays for
1 minute.

0-20-0

Low gas pressure

The gas pressure has fallen
below the minimum pressure
for that process, mode, and
lead length.

On

On

• Verify that the gas line is properly

installed.

• Replace the air filter element if it is

dirty.

• Replace the gas supply line if it is

restricted.

• Verify that the inlet pressure is 5.9 to

9.3 bar (85 to 135 psi).

With proper air connected, measure the
resistance between J5 pins 1 and 2.

• If the circuit is shorted, replace the

power board.

• If the circuit is open, check the cable

harness between J5 and the pressure
switch. If the harness is good, replace
the pressure switch (228688).

• Perform

Test 10 – Pressure sensor on

page 163.

0-nn-n

Fault
code

Description

Power
LED

Fault
LED

Fault
icon

Solutions

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