Hypertherm Powermax125 Service Manua User Manual

Page 136

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136

Powermax125 Service Manual 808070

8 – Troubleshooting and System Tests

0-40-2

Inverter IGBT module under
temperature

On

On

For an over-temperature fault:

(480 V CSA units > 81° C [178° F],
600 V CSA and CE/CCC units
> 76° C [169° F])

• Leave the machine powered ON and

confirm that the fan is operating.

• Verify that adequate air flow around the

unit.

• Verify that the cover is placed with the

air fins on the fan side of the power
supply.

• If the duty cycle has been exceeded, let

the unit cool and work within the duty
cycle limits listed in

Basic System

Operations on page 39.

For an under-temperature fault (all units
< -30° C [< -22° F]):

• Move the unit to a warmer location.

• Perform

Test 4 – Inverter temperature

sensor on page 154.

0-40-3

Inverter IGBT module over
temperature

0-50-0*

Retaining cap off

On

On

• Verify that proper consumables and

retaining cap are installed. Replace
damaged parts. Refer to

Hand Torch

Setup on page 51 or Machine Torch
Setup
on page 67.

• Perform

Test 8 – Torch cap switch on

page 161.

• If the consumables appear to be

installed correctly, the torch may be
damaged. Test with a known working
torch.

• After correcting the problem, perform a

cold restart.

0-nn-n

Fault
code

Description

Power
LED

Fault
LED

Fault
icon

Solutions

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