Hypertherm Powermax125 Service Manua - Manual (Page 72)

72 Powermax125 Service Manual 808070
6 – Machine Torch Setup
8. Slide the mounting sleeve over the front of the torch body. Align the slot on the front of the mounting sleeve (next to
one of the three screw holes) with the cap-sensor plunger on the torch body.
9. Attach the mounting sleeve to the torch body using the three screws.
10. Screw the coupler onto the mounting sleeve.
11. Screw the strain relief onto the adapter.
12. Screw the strain relief nut onto the strain relief.
13. Reinstall the consumables in the torch, and reconnect the torch lead to the power supply.
Mount the torch
The machine torches can be mounted on a wide variety of X-Y tables, track burners, pipe bevelers, and other equipment.
Install the torch per the manufacturer’s instructions. Use the following procedure to disassemble and reassemble the
torch if you need to do so in order to route the torch through the cutting table’s track or other mounting system.
If your cutting table’s track is large enough for you to route the torch through it without removing the torch body from the
lead, do so and then attach the torch to the lifter per the manufacturer’s instructions.
 While disconnecting and reconnecting the torch parts, maintain the same orientation
between the torch head and torch lead. Twisting the torch head in relation to the torch
lead can cause damage to the torch wires.
1. Follow the instructions in Disassemble the machine torch on page 69.
 Cover the end of the gas line on the torch lead with tape to keep dirt and other
contaminants from getting in the gas line when you route the lead through the track.
2. Route the torch lead through the mounting system for the cutting table. Slide the strain relief and strain relief nut
along the torch lead as needed to move them out of the way as you route the torch lead through the track.
3. If you are mounting a full-length machine torch, slide the positioning sleeve over the torch lead. If you are mounting a
mini machine torch, slide the adapter over the torch lead.
4. Slide the coupler over the torch lead.
5. Reconnect the gas supply line to the torch lead.
6. Reattach the torch’s pilot wire to the torch body using the screw.
7. Reconnect the cap-sensor switch’s wire connector.
8. Slide the mounting sleeve over the front of the torch body. Align the slot on the front of the mounting sleeve (next to
one of the three screw holes) with the cap-sensor plunger on the torch body.
9. Attach the mounting sleeve to the torch body using the three screws.
10. Screw the coupler into the mounting sleeve.