Hypertherm Powermax125 Service Manua User Manual

Page 134

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134

Powermax125 Service Manual 808070

8 – Troubleshooting and System Tests

0-21-0

Excessive arc voltage
change: check consumables,
gas flow

On

On

The DSP monitors the nozzle to electrode
voltage and if it detects a rapid change in
that voltage, the inverter shuts down.
Usually this indicates a rapid loss of gas
pressure from a kinked or blocked air
supply line.

• Correct any gas supply restrictions and

restart the power supply.

• Check the torch lead for leaks or

kinking.

• Verify that air flows through the

electronic regulator in gas test mode.
Replace the regulator if necessary.

• Possible faulty DSP or power board.

• Change the consumables.

• For mechanized applications, lock out

the torch height control.

0-22-0

No gas input

On

On

• Restore the gas supply.

• Restart the power supply.

With proper air connected, measure the
resistance between J5 pins 1 and 2.

• If the circuit is shorted, replace the

power board.

• If the circuit is open, check the cable

harness between J5 and the pressure
switch. If the harness is good, replace
the pressure switch (228688).

• Perform

Test 10 – Pressure sensor on

page 163.

0-nn-n

Fault
code

Description

Power
LED

Fault
LED

Fault
icon

Solutions

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