E7l maintenance, Periodic inspection, Table 7.2 periodic inspections with power applied – Yaskawa E7L Drive Bypass User Manual

Page 204

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Maintenance 7 - 2

E7L Maintenance

Periodic Inspection

Check the following items during periodic maintenance.

The motor should not be vibrating or making unusual noises.

There should be no abnormal heat generation from the Drive and Bypass or motor.

The ambient temperature should be within the Drive and Bypass specification of -10

°C to 40°C (14°F to 104°F).

The output current value shown in parameter U1-03 should not be higher than the motor rated current for an extended period
of time.

The cooling fan in the Drive and Bypass should be operating normally.

Always turn OFF the input power before beginning inspection. Confirm that the digital operator and indicator lights on the
front panel have all turned OFF, and then wait an additional five minutes before beginning the inspection. Be sure not to touch
terminals immediately after the power has been turned off. Doing so can result in electric shock. Please refer to Warnings on
page i.

Apply power to the Drive and Bypass, then conduct the following inspection.

Table 7.1 Periodic Inspections With no Power Applied

Item

Inspection

Corrective Action

External terminals,

mounting bolts,
connectors, etc.

Are all screws and bolts tight?

Tighten loose screws and bolts firmly.

Are connectors tight?

Reconnect the loose connectors.

Cooling fins

Are the fins dirty or dusty?

Clean off any dirt and dust with an air gun using

clean and dry air at a pressure between 55-85 psi.

Bypass Operator

Interface PCB

Bypass

Controller PCB

Control PCB

Power PCB

Gate Drive PCBs

Is there any conductive dirt or oil mist on the

PCBs?

Clean off any dirt and dust with an air gun using

clean and dry air at a pressure between 55-85 psi.

Replace the boards if they cannot be made clean.

Contactors

Input Diodes

Output Transistors

or IPMs

Is there any conductive dirt or oil mist on the

modules or components?

Clean off any dirt and dust with an air gun using

clean and dry air at a pressure between 55-85 psi.

DC bus capacitors

Are there any irregularities, such as

discoloration or odor?

Replace the capacitors or Drive.

Table 7.2 Periodic Inspections With Power Applied

Item

Inspection

Corrective Action

Cooling fan(s)

Is there any abnormal noise or vibration, or has
the total operating time exceeded 20,000 hours.
Check U1-40 for elapsed cooling fan operation

time.

Replace Cooling Fan.

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