8 replacing a pump piston, Replacing a pump piston, Section 5.8 – Oritron Dionex Ion Chromatography System ICS-2100 User Manual

Page 136: Ssary (see, On (see

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ICS-2100 Ion Chromatography System

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Doc. 065291-01 3/09

Reinstalling the Head and Piston

Dionex recommends reinstalling the head and piston as a single assembly, so that
the piston centers itself onto the magnetic follower.

1. Hold the assembled spacer and guide with the drain tubes aligned vertically

and press the spacer into the head until it is flush with the indented surface of
the head.

2. Insert the piston so that 1/4 inch of the shaft is exposed. This ensures that the

magnet in the follower picks up the piston. (The follower is the cylinder that
holds the piston in place as it moves in and out of the pump head assembly.)

3. Reinstall the head and piston assembly; use a wrench to tighten the nuts

evenly (12 in-lb torque).

Completing the Procedure

1. Reconnect all liquid lines to the pump head.

2. Turn on the main power switch.

3. Open the eluent valve.

4. Prime the pump (see

Section 5.17

).

5.8

Replacing a Pump Piston

Continued leaking of the piston seal after installation of a new seal (assuming
the pump head is tight) indicates a dirty, scratched, or broken piston.

Follow the instructions in

Section 5.7

to install a new piston (P/N 052840) and

piston seal (P/N 055870).

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