Xylem IM167 R8 Aquavar CPC (Centrifugal Pump Control) - Manual (Page 5)

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Section 1 SAFETY
Use of Warnings and Notes.........................................................................................................................................7
Section 2 POWER DISTRIBUTION SYSTEMS
Delta / Wye with grounded Wye neutral ...................................................................................................................9
Delta / Delta with grounded leg .................................................................................................................................9
Ungrounded secondary...............................................................................................................................................9
Resistance grounding and ground fault protection ...............................................................................................10
Open Delta ..................................................................................................................................................................10
Single Phase Connection ...........................................................................................................................................10
Section 3 INTRODUCTION
Input Power and Line Transformer Requirements ..................................................................................................11
Issues for Drive Input Isolation Transformers ..........................................................................................................11
Installation Flow Chart ...............................................................................................................................................13
Aquavar CPC Product Numbering ...........................................................................................................................14
Preparing for Installation; Drive Identification ........................................................................................................15
Section 4 INSTALLATION (Frames R1-R6)
Supply Connection .....................................................................................................................................................19
Thermal Overload and Short-Circuit Protection .....................................................................................................19
Ground Fault Protection .............................................................................................................................................19
Emergency Off Devices .............................................................................................................................................19
Selecting the Power Cables .......................................................................................................................................20
Motor Cable Shield ....................................................................................................................................................20
Additional US Requirements .....................................................................................................................................20
Installing the Drive ......................................................................................................................................................21
Wiring Connection Diagrams ...................................................................................................................................24
Single Phase Wiring / Connection Diagram ...........................................................................................................26
Wiring IP 21 / UL Type 1 Enclosure with Conduit ...................................................................................................27
Wiring IP 54 / UL Type 12 Enclosure with Conduit .................................................................................................28
Power Connections ....................................................................................................................................................29
Control Wiring .............................................................................................................................................................30
Communications .........................................................................................................................................................31
Installation Check Sheet ............................................................................................................................................32
Reinstall Cover ............................................................................................................................................................33
Section 4 INSTALLATION (Frames R7-R8)
Aquavar Drive Manuals Descriptions .......................................................................................................................34
Introduction, Planning , Moving the Unit and Mounting .......................................................................................35
Connecting Power and Control Cables ...................................................................................................................36
R7 Frame Size ..............................................................................................................................................................37
R8 Frame Size ..............................................................................................................................................................38
Maintenance ................................................................................................................................................................39
Technical Data - Extension Module R7 .....................................................................................................................41
Detail R7 ......................................................................................................................................................................42
Technical Data - Extension Module R8 .....................................................................................................................43
Detail R8 ......................................................................................................................................................................44
Section 5 START-UP
Wizards and Assistant Control Panel (Display) ........................................................................................................45
Controls / Display Overview ......................................................................................................................................45
Start-Up Wizard ...........................................................................................................................................................48
Section 6 PARAMETER LISTINGS
Aquavar CPC Parameter List .....................................................................................................................................50
Section 7 PROGRAMMING
Single Pump Programming (Pressure Transducer) .................................................................................................73
Single Pump – Submersible Pump Constant Pressure ...........................................................................................78
MultiPump – Constant Pressure Control ..................................................................................................................87
MultiPump – Slave Pump Control .............................................................................................................................94
Section 8 FEATURES
Analog Outputs ....................................................................................................................................................... 102
Auto Restart, Energy Saving Information (Group 26) .......................................................................................... 102
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