Chapter 4 calibration procedures, 1 importance of density, tooling and z-ratio, 2 determining density – INFICON IQM-233 Thin Film Deposition Controller PCI-Express Card Codeposition Software Operating Manual User Manual

Page 115: Chapter 4, Chapter 4, calibration procedures

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IQS-233 Operating Manual

Chapter 4

Calibration Procedures

4.1 Importance of Density, Tooling and Z-Ratio

The quartz crystal microbalance precisely measures the mass added to the face of
the oscillating quartz crystal sensor. IQM-233 has knowledge of the density of this
added material allowing conversion of the mass information into thickness. In some
instances, where highest accuracy is required, it is necessary to make a density
calibration as outlined in

section 4.2

.

Because the flow of material from a deposition is not uniform, it is necessary to
account for the different amount of material flow onto the sensor compared to the
substrates. This is accounted for by the Tooling parameter. Tooling can be
experimentally established by following the guidelines in

section 4.3

.

The Z-Ratio compensates for the elasticity of the deposited material to the quartz
crystal. If the Z-Ratio is not known, it can be estimated from the procedures outlined
in

section 4.4, Determining Z-Ratio, on page 4-3

.

4.2 Determining Density

NOTE: The bulk density values retrieved from

Appendix A, Material Table

are

sufficiently accurate for most applications.

Follow the steps below to determine density value.

1

Place a substrate (with proper masking for film thickness measurement)
adjacent to the sensor, so that the same thickness will be accumulated on the
crystal and substrate.

2

Set Density to the bulk value of the film material or to an approximate value in
the Material window (click Edit >> Materials).

3

Set Z-Ratio to 1.000 in the Material window (click Edit >> Materials) and
Sensor Tooling to 100.00% in the Source/Sensor tab of the Film Edit window
(click Edit >> Films).

4

Place a new crystal in the sensor. Make a short deposition
(1000-5000 Å), and record the Thickness reading displayed in
IQS-233 Codeposition software window when finished depositing.

5

After deposition, remove the test substrate and measure the film thickness with
a multiple beam interferometer or a stylus-type profilometer.

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