Document Outline

• 9499 050 52301
  • Table of Contents
  • 1 Safety Information
    • 1.1 Electrical Protective Class
    • 1.2 Intended Use
    • 1.3 Initial Inspection
    • 1.4 Before Commissioning
      • 1.4.1 Installation
      • 1.4.2 Opening the Instrument
      • 1.4.3 Connection of a protective earth conductor to PR 5230
        • 1.4.3.1 Version 230 V AC
        • 1.4.3.2 Version 24 V DC
      • 1.4.4 Power Connection PR 5230
        • 1.4.4.1 Version 230 V AC
        • 1.4.4.2 Version 24 V DC
      • 1.4.5 Failure and Excessive Stress
      • 1.4.6 Important Note
      • 1.4.7 Maintenance and Repair
        • 1.4.7.1 Static Sensitive Components
        • 1.4.7.2 Replacing of Fuses in PR 5230 with Option Y2/WE1
        • 1.4.7.3 Replacing of Fuses in PR 5230 without Option Y2/WE1
  • 2 Transmitter in Field Housing
    • 2.1 Overview of the Instrument
      • Communication Protocols
    • 2.2 Housing
      • Housing Dimensions
    • 2.3 Display and Controls
      • 2.3.1 Display
        • 2.3.1.1 Status Indication
      • 2.3.2 Status LEDs
        • 2.3.2.1 Hardware, Bus Connection (Fieldbus plug-in cards), Network, Power supply
        • 2.3.2.2 Weight Status Indicator
      • 2.3.3 Buttons
      • 2.3.4 Operating via VNC
        • 2.3.4.1 Operator Interface
        • 2.3.4.2 Status Symbols
        • 2.3.4.3 Keys
        • 2.3.4.4 Operation Using Softkeys
        • 2.3.4.5 Selection Using the Navigation Keys (VNC)
    • 2.4 Overview of Connections
      • 2.4.1 Plug-in Cards/Junction Board
  • 3 Options
    • 3.1 Option Y2
      • 3.1.1 Safety Instructions
      • 3.1.2 Description
      • 3.1.3 Marking
      • 3.1.4 Outputs
      • 3.1.5 In Connection with Option W1
      • 3.1.6 In Connection with Option WE1
      • 3.1.7 Installation
      • 3.1.8 Repairs/Cleaning/Maintenance
      • 3.1.9 Environmental Conditions
    • 3.2 Option WE1
      • 3.2.1 Safety Instructions
      • 3.2.2 Description
      • 3.2.3 Marking
      • 3.2.4 Display
      • 3.2.5 In Connection with Option Y2
      • 3.2.6 Weighing Electronics Board for Zone 1 and 21
      • 3.2.7 Connection within the Ex Area
      • 3.2.8 Installation
        • 3.2.8.1 General
        • 3.2.8.2 Reduction in the Load Cell Supply Voltage
        • 3.2.8.3 Potential-free Load Cell Supply Voltage
        • 3.2.8.4 Potential Equalization
        • 3.2.8.5 Screenings
      • 3.2.9 Repairs/Cleaning/Maintenance
      • 3.2.10 Technical Data
        • 3.2.10.1 General Data
        • 3.2.10.2 Power Connection 230 V AC
        • 3.2.10.3 Power Connection 24 V DC
        • 3.2.10.4 Output Parameter (intrinsically safe) for the Connection of Load Cells/Junction Box/Weighing Platforms
        • 3.2.10.5 Load Cells
        • 3.2.10.6 Connection Cable
        • 3.2.10.7 Environmental Conditions
  • 4 Installing the Instrument and Plug-in Cards
    • 4.1 Mechanical Preparation
    • 4.2 Hardware Construction
      • 4.2.1 Main Board
      • 4.2.2 Display Board
      • 4.2.3 Weighing Electronics Board
      • 4.2.4 Cable Gland and Connection
      • 4.2.5 Network Port
      • 4.2.6 Optocoupler Inputs
        • 4.2.6.1 Connecting Example: Contact Input „External Supply“
        • 4.2.6.2 Connecting Example: Contact Input „Internal 12 V DC Supply” (Option)
      • 4.2.7 Opto-decoupled Outputs (optional)
      • 4.2.8 Relay Outputs
        • 4.2.8.1 Connecting Example: Relay control
        • 4.2.8.2 Connecting Example: Voltage output
      • 4.2.9 Interface RS-485
        • 4.2.9.1 Connecting to PC or to RS-485/RS-232 Converter
        • 4.2.9.2 Connecting several PR 5230 to PC or to RS-485/RS-232 Converter
        • 4.2.9.3 Connecting a PR 5110 Remote Display
        • 4.2.9.4 Connecting a PR 5110 Remote Display to several PR 5230
        • 4.2.9.5 Connecting several PR 5110 Remote Displays
        • 4.2.9.6 Connecting to PLC
        • 4.2.9.7 Connecting several PR 5230 to PLC
        • 4.2.9.8 Connecting a xBPI Platform over RS-485 (2-wire)
        • 4.2.9.9 Connecting a xBPI Terminal over RS-485 (2-wire)
      • 4.2.10 Interface RS-232
        • 4.2.10.1 Connecting the Remote Terminal PR 5110
        • 4.2.10.2 Connecting a YDP12IS or YDP04IS Ticket Printer
        • 4.2.10.3 Connecting a xBPI Platform over RS-232
        • 4.2.10.4 Connecting a xBPI Terminal over RS-232
    • 4.3 Connecting Load Cells
      • 4.3.1 Connecting a Load Cell with 4-Wire Cable
      • 4.3.2 Connecting PR 6221 Load Cells
      • 4.3.3 Connecting up 2 to 4 Load Cells via PR 5230/22 Load Cell Junction Board
        • 4.3.3.1 Connecting 4-Wire Load Cells
        • 4.3.3.2 Connecting 6-Wire Load Cells
      • 4.3.4 Connecting up 2 to 8 Load Cells using 6-Wire Connecting Cable
        • Testing the Measuring Circuit
      • 4.3.5 Connecting Load Cells with External Supply
      • 4.3.6 Connecting Analog Platforms (CAP...)
      • 4.3.7 Connecting xBPI Platforms (IS...)
    • 4.4 Accessories
      • 4.4.1 Installing Plug-in Cards
      • 4.4.2 PR 5230/06 Analog Output Board
      • 4.4.3 PR 5230/22 Load Cell Junction Board
      • 4.4.4 PR 1721/41 ProfiBus-DP Interface
        • 4.4.4.1 Controls on Fieldbus Card
        • 4.4.4.2 Status-LEDs on Fieldbus Card
        • 4.4.4.3 Status Display
          • Display
          • Legend
        • 4.4.4.4 Bus Termination
        • 4.4.4.5 Connecting Diagram for a Master with three Slaves
      • 4.4.5 PR 1721/42 InterBus-S Interface
        • 4.4.5.1 Status-LEDs on Fieldbus Card
        • 4.4.5.2 Status Display
          • Legend
        • 4.4.5.3 9-Pole D-Sub Connector ‚IN’
        • 4.4.5.4 9-Pole D-Sub Connector ‚OUT’
        • 4.4.5.5 Connecting Diagram for a Master with three Slaves
      • 4.4.6 PR 1721/44 DeviceNet Interface
        • 4.4.6.1 DIL Switch
        • 4.4.6.2 Status-LEDs on Fieldbus Card
        • 4.4.6.3 Status Display
          • Display
          • Legend
        • 4.4.6.4 5-Pole Terminal Block Allocation
        • 4.4.6.5 Connecting Diagram for a Master with three Slaves
      • 4.4.7 PR 1721/45 CC-Link Interface
        • 4.4.7.1 Status LEDs on Fieldbus Card
        • 4.4.7.2 Status Display
          • Display
          • Legend
        • 4.4.7.3 Connection
      • 4.4.8 PR 1721/46 ProfiNet I/O Interface
        • 4.4.8.1 Status Display
          • Display
        • 4.4.8.2 LEDs on the fielbus card
          • LEDs
          • Legend
        • 4.4.8.3 Connection
      • 4.4.9 PR 1721/47 EtherNet-IP Interface
        • 4.4.9.1 DIL Switch
        • 4.4.9.2 Status Display
          • Display
        • 4.4.9.3 Status-LEDs on Fieldbus Card
          • LEDs
        • 4.4.9.4 Connection
      • 4.4.10 PR 5230/30 Ethernet Socket
      • 4.4.11 PR 5230/31 Ethernet Cable
  • 5 Commissioning
    • 5.1 Data Protection/Power Failure
      • 5.1.1 CAL Switch
    • 5.2 Switching on the Instrument
    • 5.3 Configuration and Calibration
      • 5.3.1 Connecting the Device to the Network and Finding out the IP address
        • The DHCP server is active in the network
        • The DHCP server is not active in the network
        • IndikatorBowser
        • UPnP view with Microsoft Windows XP
        • UPnP view with Microsoft Windows 7
      • 5.3.2 Resetting the Network Address/Activating Network ‚DHCP’
        • 5.3.2.1 MAC ID
        • 5.3.2.2 DHCP
        • 5.3.2.3 Host Name (device name)
      • 5.3.3 Searching the Instrument in the Network with 'Indicator Browser'
      • 5.3.4 Operation Using the VNC Program
      • 5.3.5 Operation Using InternetBrowser
        • Example: Microsoft InternetExplorer under Windows 7
        • [Remote Configuration (VNC)], [Remote Configuration (VNC) Pop up Window]
        • [Indicator], [Indicator Pop up Window]
        • [Configuration Printout]
        • [Logfiles]
        • [Screenshot]
        • [Show error Log]
        • [Retrieve eventlog memory]
        • [Backup of Earom]
      • 5.3.6 Function INFO
      • 5.3.7 Setup Function (VNC)
      • 5.3.8 Setup Menu (VNC)
        • 5.3.8.1 Weighingpoint ‚Internal A’
        • 5.3.8.2 Weighingpoint ‚xBPI-Scale’
    • 5.4 Calibration of the Internal Weighing Point
      • 5.4.1 Displaying Calibration Data
        • 5.4.1.1 Increased Resolution (10-Fold)
      • 5.4.2 Selecting the Calibration Mode
        • 5.4.2.1 New Calibration
        • 5.4.2.2 Modify Calibration
      • 5.4.3 Determining the Maximum Capacity [Max]
      • 5.4.4 Determining the Scale Interval
      • 5.4.5 Determining the Dead Load
      • 5.4.6 Calibration with Weight [by load]
      • 5.4.7 Calibration with mV/V Value [by mV/V]
        • 5.4.7.1 SPAN
        • 5.4.7.2 Dead Load
      • 5.4.8 Calibration with Load Cell Data (smart calibration)
      • 5.4.9 Subsequent Dead Load Correction
      • 5.4.10 Linearization
      • 5.4.11 Determination Test Value/Display Test Value
      • 5.4.12 Finishing/Saving the Calibration
      • 5.4.13 Parameter Input
        • [Measuretime]
        • [Digital filter]
        • [Fcut]
        • [External supply]
        • [Test mode]
        • [W & M]
        • [Standstill time]
        • [Standstill range]
        • [Tare timeout]
        • [Zeroset range]
        • [Zerotrack range]
        • [Zerotrack step]
        • [Zerotrack time]
        • [Overload]
        • [Minimum weight]
        • [Range mode]
        • 5.4.13.1 Legal-for-Trade Operation
        • 5.4.13.2 Multiple Range Scale/Multi-Interval Scale
          • Multiple Range Scale (Class III or one range scale Class I and II with variable interval)
          • Multi-Interval Scale (Class III or one range scale Class I and II with variable interval)
          • Display VNC
    • 5.5 Calibrating a xBPI Scale
      • 5.5.1 xBPI Set-up for Serial Port
      • 5.5.2 xBPI Scale Function
      • 5.5.3 xBPI Platform Configuration
      • 5.5.4 xBPI Scale Parameter
      • 5.5.5 xBPI Parameter Tables
      • 5.5.6 xBPI Setting Dead Load
      • 5.5.7 xBPI Calibration with the User Weight
      • 5.5.8 xBPI Calibration with Automatic Weight Detection
      • 5.5.9 xBPI Calibration with Default Weight
      • 5.5.10 xBPI Calibration with Built-in Weight
    • 5.6 Configuring General Parameters
      • 5.6.1 Serial Interfaces [Serial ports parameter]
        • [Printer]
        • Remote display protocol [Remote display]
        • JBUS/MOD-Bus protocol [JBUS/MOD-Bus]
        • SMA protocol [SMA]
        • xBPI protocol [xBPI Port]
        • Asycom protocol [Asycom]
      • 5.6.2 Date and Time
      • 5.6.3 Operating parameters
        • [Address]
        • [PIN]
        • [Sequencenumber]
        • [SetTareKey]
        • [SetZeroKey]
        • Closing the menu
      • 5.6.4 Printing parameter
        • [Cyclic]
        • [Cyclic with enable]
        • [Triggered]
        • [Sequencenumber]
        • [CR/LF], [Form feed]
        • [Device address]
        • [-none-]
        • [Displayed weight], [Grossweight], [Net weight], [Tare weight]
        • [Date & Time]
      • 5.6.5 Fieldbus parameter
        • [ProfiBus-DP]
        • [InterBus-S]
        • [DeviceNet]
        • [CC-Link]
        • [ProfiNet I/O]
        • [EtherNet/IP]
        • Closing the menu
      • 5.6.6 Network parameter
        • [Hostname]
        • [Use DHCP]
        • [VNC-Client]
      • 5.6.7 Display items
    • 5.7 Configuring Limit Values
      • 1. Determining an action
      • 2. Determining a condition
    • 5.8 Digital Outputs and Inputs
      • 5.8.1 Configuring Digital Outputs
  • 6 J-Bus/ModBus Protocol
    • 6.1 General Description
    • 6.2 ModBus-RTU
    • 6.3 ModBus-TCP/-UDP
      • Comparison
    • 6.4 Functions
      • Function 1 or 2: Reading n Bits
      • Function 3 or 4: Reading n Successive Words
      • Function 5: Writing a Bit
      • Function 6: Writing a Word
      • Function 8: Diagnosis
      • Function 15: Writing n Successive Bits
      • Function 16: Writing n Successive Words
    • 6.5 Error Messages
    • 6.6 Word Addresses
  • 7 SMA Protocol
    • 7.1 General
    • 7.2 Description of Used Symbols
    • 7.3 SMA Command Set
      • Requesting a Weight
      • Controlling the Scale
      • Scale Diagnosis
      • Scale Data
      • Scale Information
      • Escape Command
    • 7.4 SMA Reply Messages
      • Standard Reply
      • Reply with Unknown Command
      • Reply in Case of Communication Error
      • Reply with Diagnosis Command
      • Reply with ‘A’ and ‘B’ Command
      • Scale Reply with ‘I’ and ‘N’ Commands
    • 7.5 Communication Error
  • 8 Asycom Protocol
    • 8.1 Commands of the Weight Function
    • 8.2 Other Commands
    • 8.3 SPM Commands
    • 8.4 Error Messages for Asycom Commands
  • 9 Fieldbus Interface
    • 9.1 Fieldbus Interface Protocol
      • Write Window (Input Area)
      • Read Window (Output Area)
      • Reading and Writing Data
    • 9.2 Description of the I/O Area (Read / Write Window)
      • Input Area
      • Output Area
      • Reading and Writing Register via Fieldbus
      • Waiting for the Result of the Action
      • Example: Reading the Gross Weight
    • 9.3 Special hints for DeviceNet and EtherNet-IP
    • 9.4 Fieldbus Register
      • Register 0: IO Status Bits for Reading
      • Register 1: Scale Status
      • Register 2: State of State-Controlled Action Bits
      • Register 4: Calibration Information, Error Byte
      • Register 5: Device Type and Software Release
      • Register 6: Board Number
      • Register 7: (Reserved)
      • Register 8 ...15: Weight Data
      • Register 24 ... 29: Limit Values (Read/Write)
      • Register 30, 31: Fixed Values (Read/Write)
      • Register 80 ... 89: State-Controlled Action Bits (Write)
  • 10 Global SPM Variables
  • 11 Configuration Print-out
  • 12 Extended Functions
    • 12.1 Resetting the Instrument to the Factory Settings
    • 12.2 Updating a new Software with ‚FlashIt’
      • 12.2.1 Updating in a Network Using DHCP Service
        • Operations on the instrument
        • Procedure on the Notebook/PC
      • 12.2.2 Updating via a Point-to-Point Connection with DHCP Service
        • Operations on the Instrument
        • Procedure on the Notebook/PC
      • 12.2.3 Updating the Software in a Network with a Fixed IP Address
        • Device presettings in the setup menu
        • Operations on the Instrument
        • Procedure on the Notebook/PC
  • 13 Repairs and Maintenance
    • 13.1 Battery for Date/Time
      • 13.1.1 Battery Replacement
    • 13.2 Solder Work
    • 13.3 Cleaning
  • 14 Disposal
  • 15 Error Messages
    • 15.1 Error Messages in Measuring Circuit
    • 15.2 Weight Error Status
    • 15.3 Error Messages with xBPI Scales
    • 15.4 Error messages of the Calibration
    • 15.5 General Error Messages
    • 15.6 Error Messages with Ex Applications
    • 15.7 Show Error Log
  • 16 Specifications
    • 16.1 Instructions for Use of 'Free Software'
    • 16.2 Decoding of the Serial Number
    • 16.3 General Data
      • 16.3.1 Backup Battery for Time/Date
      • 16.3.2 Power Connection 230 V AC
      • 16.3.3 Power Connection 24 V DC
    • 16.4 Effect of Ambient Conditions
      • 16.4.1 Environmental Conditions
      • 16.4.2 Electromagnetic Compatibility (EMC)
      • 16.4.3 RF Interference Suppression
    • 16.5 Weighing Electronics
      • 16.5.1 Load Cells
      • 16.5.2 Connecting Cable
      • 16.5.3 Principle
      • 16.5.4 Accuracy and Stability
      • 16.5.5 Sensitivity
      • 16.5.6 Analog Output (Option PR 5230/06)
      • 16.5.7 Digital Inputs
      • 16.5.8 Digital Outputs
        • 16.5.8.1 Standard
        • 16.5.8.2 Option
      • 16.5.9 Serial Interfaces
        • 16.5.9.1 RS-232
        • 16.5.9.2 RS-485
      • 16.5.10 Network Interface
      • 16.5.11 Fieldbus Interfaces (Options)
    • 16.6 Mechanical Data
      • 16.6.1 Construction
      • 16.6.2 Dimensions/Weights
    • 16.7 Use in Legal-for-Trade Mode
      • 16.7.1 Documentation for Verification on the Enclosed CD
      • 16.7.2 Additional Instructions
  • 17 Index
  • 18 Appendix
    • 18.1 Spare Parts
      • 18.1.1 Weighing electronics board
      • 18.1.2 Display Board
      • 18.1.3 Fuses/Accessorie Kits
    • 18.2 Network Settings under Windows XP
    • 18.3 Network Settings under Windows 7
    • 18.4 Technical Documents/Certificates
      • 940515230000-460-R03-EN
      • 65915-000-30-A4-R00
      • 65915-000-31-A4-R00
      • 65915-000-34-A4-R00
      • 65915-000-35-A4-R00
      • 65915-750-02-R00
      • 65915-750-03-R00
      • Manufactors Certificate-SAG 09ATEX004X_002
      • EC Declaration of Conformity-PR5230 SHH10CE001_002