2 fault diagnosis, 1 impossible operation of controller – IAI America SCON-CA User Manual

Page 248

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Chapter 9

Troubleshooting

238

9.2 Fault Diagnosis

This section describes faults largely divided into three types as follows:

(1) Impossible operation of controller

(2) Positioning and speed of poor precision (incorrect operation)

(3) Generation of noise and/or vibration

9.2.1 Impossible operation of controller

Situation

Possible cause

Check/Treatment

At power-on, PWR on

the status indicator LEDs

does not go ON.

Proper power is not supplied.

Check the voltage.

If the PWR LED does not go on despite

normal power voltage and correct

wiring, Please contact IAI.

[Refer to 2.3.1 Wiring of Power Circuit.]

EMG on the status

indicator LEDs lights.

During emergency-stop.

1) Was the emergency-stop switch.

2) The emergency stop release

circuit is OFF to make the

connection between EMG+ and

EMG- of the system I/O

connector open.

3) EMG+/- of the system I/O

connector are not connected.

1) Release the emergency stop switch.

2) Check the emergency stop circuit.

3) Check the wiring of system I/O.

[Refer to 2.3.2 Wiring for Emergency

Stop Circuit.]

ALM in the status display

LEDs turns on when the

power is supplied.

Occurrence of alarm

Check the error code with the teaching

tool being connected and remove the

cause by referring the alarm list.

[Refer to 9.4 Alarm List.]

The host controller

(PLC) sends servo ON

signal to the controller,

but SV LED does not go

ON.

The host controller

(PLC) cannot control

PIO (24V DC I/O).

PIO signal communication is

disabled.

1) 24V DC power for PIO is not

supplied.

2) Poor contact of flat cable

3) The operation mode setting

switch on the front panel is on

“MANU” side.

4) The +/- pins of 24V DC power

for PIO are connected inversely.

1) Check the PIO power voltage. If a

single power supply is connected

with large load, the power supply

voltage may drop or the output may

be shut down depending on power

units.

2) Are the PIO cable connectors

inserted to the mating connectors

securely? Check the input signals

on the I/O monitor of the teaching

tool such as PC software.

Caution

In I/O cable conduction check, do not

widen female pins of the connectors.

Failure to follow this may cause poor

contact.

3) Can such operation as jogging be

performed from the teaching tool

such as PC software? Set the

operation mode setting switch on

the front panel and restart the

controller.

[Refer to Name for Each Parts and

Their Functions.]

4) Reverse connection of the PIO

power supply does not affect the

input circuit but makes the output

circuit faulty. Check if the I/O of the

host controller (PLC) operates

normally.

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