7 insulation resistance test, Insulation resistance test -14, Installation – Yokogawa Integral Oxygen Analyzer ZR202 User Manual

Page 60

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<3. Installation>

3-14

IM 11M12A01-02E

8th Edition : Jan.13,2012-00

3.7

Insulation Resistance Test

Even if the testing voltage is not so great that it causes dielectric breakdown, testing may cause

deterioration in insulation and a possible safety hazard. Therefore, conduct this test only when it

is necessary.
The applied voltage for this test shall be 500 V DC or less. The voltage shall be applied for as

short a time as practicable to confirm that insulation resistance is 20 MΩ or more.
Remove wiring from the converter and the detector.

1. Remove the jumper plate located between terminal G and the protective grounding terminal.
2. Connect crossover wiring between L and N.
3. Connect an insulation resistance tester (with its power OFF). Connect (+) terminal to the

crossover wiring, and (-) terminal to ground.

4. Turn the insulation resistance tester ON and measure the insulation resistance.
5. After testing, remove the tester and connect a 100 kΩ resistance between the crossover

wiring and ground, to discharge for over 1 min. During discharge, do not touch the terminal.

6. Testing between the heater terminal and ground, contact output terminal and ground,

analog output/input terminal and ground can be conducted in the same manner.

7. Although contact input terminals are isolated, insulation resistance test cannot be conducted

because the breakdown voltage of the surge-preventing arrester between the terminal and

ground is low.

8. After conducting all the tests, replace the jumper plate as it was.

1

FG

2

AO1

(+)

3

AO1

(-)

4

AO2

(+)

5

AO2

(-)

6

CJ

(+)

7

CJ

(-)

8

TC

(+)

9

TC

(-)

10

CELL

(+)

11

CELL

(-)

12

FG

13

DI-1

14

DI-2

15

DI-C

16

AI

(+)

17

AI

(-)

18

AC-

ZERO

19

AC-

SPAN

20

AC-

COM

21

FG

22

FG

CELL

(+)

CELL

(-)

TC

(+)

TC

(-)

CJ

(+)

CJ

(-)

23

DO-1

24

DO-1

25

DO-2

26

DO-2

27

DO-3

28

DO-3

29

DO-4

30

DO-4

31

HTR

32

HTR

33

L

34

N

35

G

36

HTR HTR

Contact

input 2

Contact

input 1

Solenoid valve

for automatic

calibration

Solenoid valve for

automatic calibration

Span gas

Zero gas

Automatic Calibration Unit

ZR402G Converter

ZR22G Detector

Insulation

resistance tester

Insulation

resistance tester

+

-

+

-

Insulation

resistance tester

Remove

jumper plate

Remove wiring to connect external circuits

and Connect crossover wiring

F3-17E.ai

+

-

crossover wiring

crossover wiring

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