2 piping for system 2, Piping for system 2 -5, Caution – Yokogawa Integral Oxygen Analyzer ZR202 User Manual

Page 65

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<4. Pipomg>

4-5

IM 11M12A01-02E

8th Edition : Jan.13,2012-00

4.2

Piping for System 2

Piping in System 2 is illustrated in Figure 4.7.

~

ZA8F Flow Setting Unit

EXA ZR402G

ZR22G Separate type

Zirconia Oxygen Analyzer, Detector

ZR402G Converter

Reference

gas

Calibration

gas

Needle

valve

Flowmeter

Instrument air

Air Set

Pressure

reducing

valve

Zero gas cylinder

Calibration gas

unit case

F4-7E.ai

Stop valve

or Check valve

Span gas

(Same as Zero gas Calibration)

Signal

(6-core shield cable)

Contact input
Analog output, Contact input

Digital output (HART)

Heater (2-core)

100 to

240 V AC

Figure 4.7 Piping for System 2

System 2 illustrated in Figure 4.7 requires piping as follows:
• Connect a stop valve or check valve the nipple at the calibration gas inlet of the detector.
• If a high temperature detector is used and the sample gas pressure is negative, connect an

ejector assembly to the sample gas exhaust hole of the high temperature probe adapter (see

Section 4.1.4, Figure 4.3).
• If a high temperature detector is used and the pressure of the sample gas is 0.49 kPa or higher,

it is recommended that a needle valve (throttle) be used in the sample gas exhaust of the high

temperature probe adapter (see Section 4.1.4, Figure 4.4).

CAUTION

• This is for lowering the sample gas temperature below 700

°C. If the gas temperature is high

and the pressure is also significantly high, the sampled gas temperature may not reduced

below 700

°C when reaching the detector.

On the other hand, if the sample gas temperature is lowered too much, condensation may be

produced in the high temperature probe adapter. During wintertime, it is recommended that

the high temperature probe adapter be protected with an insulating material to prevent

condensation (see Section 4.1.4, Figure 4.5).

For the usage of the high temperature probe adapter, refer to Section 3.2.2.

• If the dust sticking to the interior of the high temperature probe adapter is to be eliminated by

blow back while using the high temperature detector, the air feed for blow back should also be

taken into consideration.

CAUTION

• The probe is easily clogged if too much dust is contained in the sample gas such as in a utility

boiler or cement kiln. To get rid of the dust with compressed air, the piping from the air source

is connected only during cleaning. Blow back piping can be installed for dust cleaning as

illustrated in Section 4.3.1.

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