Document Outline

• Introduction
• CONTENTS
• 1. Overview
  • 1.1 < EXAxt ZR > System Configuration
    • 1.1.1 System 1
    • 1.1.2 System 2
    • 1.1.3 System 3
  • 1.2 < EXAxt ZR > System Components
    • 1.2.1 System Components
    • 1.2.2 Detectors and Accessories
• 2. Specifications
  • 2.1 General Specifications
    • 2.1.1 Standard Specifications
  • 2.2 General use Separate type Detector and Related Equipment
    • 2.2.1 ZR22G General use Separate type Detector
    • 2.2.2 ZO21R Probe Protector
  • 2.3 Separate type Detector for High Temperature and Related Equipment
    • 2.3.1 ZR22G (0.15m) Separate type Detector for High Temperature
    • 2.3.2 ZO21P High Temperature Probe Adapter
  • 2.4 ZR402G Separate type Converter
    • 2.4.1 Standard Specification
    • 2.4.2 Functions
  • 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
    • 2.5.1 ZA8F Flow Setting Unit
    • 2.5.2 ZR40H Automatic Calibration Unit
  • 2.6 ZO21S Standard Gas Unit
  • 2.7 Other Equipments
    • 2.7.1 Dust Filter for the Detector (K9471UA)
    • 2.7.2 Dust Guard Protector (K9471UC)
    • 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
    • 2.7.4 Stop Valve (L9852CB, G7016XH)
    • 2.7.5 Check Valve (K9292DN, K9292DS)
    • 2.7.6 Air Set
    • 2.7.7 Zero Gas Cylinder (G7001ZC)
    • 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
    • 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
    • 2.7.10 ZR22A Heater Assembly
• 3. Installation
  • 3.1 Installation of General-purpose Detector
    • 3.1.1 Installation Location
    • 3.1.2 Probe Insertion Hole
    • 3.1.3 Installation of the Detector
    • 3.1.4 Installation of the Dust Filter (K9471UA), Dust Guard Protector (K9471UC), Probe Protector ZO21R
  • 3.2 Installation of High Temperature Detector (ZR22G-015)
    • 3.2.1 Installation Location
    • 3.2.2 Usage of the High Temperature Probe Adapter (ZO21P-H)
    • 3.2.3 Probe Insertion Hole
    • 3.2.4 Mounting of the High Temperature Detector
  • 3.3 Installation of the ZR402G Converter
    • 3.3.1 Installation Location
    • 3.3.2 Mounting of the Converter
  • 3.4 Installation of ZA8F Flow Setting Unit
    • 3.4.1 Installation Location
    • 3.4.2 Mounting of ZA8F Flow Setting Unit
  • 3.5 Installation of ZR40H Automatic Calibration Unit
    • 3.5.1 Installation Location
    • 3.5.2 Mounting of ZR40H Automatic Calibration Unit
  • 3.6 Installation of the Case Assembly(E7044KF)
    • 3.6.1 Installation Location
    • 3.6.2 Mounting
  • 3.7 Insulation Resistance Test
• 4. Piping
  • 4.1 Piping for System 1
    • 4.1.1 Parts Required for Piping in System 1
    • 4.1.2 Connection to the Calibration Gas Inlet
    • 4.1.3 Connection to the Reference Gas Inlet
    • 4.1.4 Piping to the High Temperature Probe Adapter
  • 4.2 Piping for System 2
    • 4.2.1 Piping Parts for System 2
    • 4.2.2 Piping for the Calibration Gas
    • 4.2.3 Piping for the Reference Gas
    • 4.2.4 Piping to the High Temperature Probe Adapter
  • 4.3 Piping for System 3
    • 4.3.1 Blow Back Piping
  • 4.4 Piping for the Detector with Pressure Compensation
    • 4.4.1 Piping Parts for a System using Detector with Pressure Compensation
    • 4.4.2 Piping for the Calibration Gas
    • 4.4.3 Piping for the Reference Gas
• 5. Wiring
  • 5.1 General
    • 5.1.1 Terminals for the External Wiring in the Converter
    • 5.1.2 Wiring
    • 5.1.3 Mounting of Cable Gland
  • 5.2 Wiring for Detector Output
    • 5.2.1 Cable Specifications
    • 5.2.2 Connection to the Detector
    • 5.2.3 Connection to the Converter
  • 5.3 Wiring for Power to Detector Heater
    • 5.3.1 Cable Specifications
    • 5.3.2 Connection to Detector
    • 5.3.3 Connection to Converter
  • 5.4 Wiring for Analog Output
    • 5.4.1 Cable Specifications
    • 5.4.2 Wiring Procedure
  • 5.5 Power and Grounding Wiring
    • 5.5.1 Power Wiring
    • 5.5.2 Grounding Wiring
  • 5.6 Contact Output Wiring
    • 5.6.1 Cable Specifications
    • 5.6.2 Wiring Procedure
  • 5.7 Wiring for ZR40H Automatic Calibration Unit
    • 5.7.1 Cable Specifications
    • 5.7.2 Wiring Procedure
  • 5.8 Contact Input Wiring
    • 5.8.1 Cable Specifications
    • 5.8.2 Wiring Procedure
• 6. Components
  • 6.1 ZR22G Detector
    • 6.1.1 General-purpose Detector (except for ZR22G-015)
    • 6.1.2 High Temperature Detector (ZR22G-015)
  • 6.2 ZR402G Converter
  • 6.3 ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
• 7. Startup
  • 7.1 Checking Piping and Wiring Connections
  • 7.2 Checking Valve Setup
  • 7.3 Supplying Power to the Converter
  • 7.4 Touchpanel Switch Operations
    • 7.4.1 Basic Panel and Switch
    • 7.4.2 Display Configuration (for Oxygen Analyzer)
    • 7.4.3 Display Functions
    • 7.4.4 Entering Numeric and Text Data
  • 7.5 Confirmation of Converter Type Setting
  • 7.6 Confirmation of Detector Type Setting
  • 7.7 Selection of Sample Gas
  • 7.8 Output Range Setting
    • 7.8.1 Minimum Current (4 mA) and Maximum Current (20 mA) Settings
  • 7.9 Setting Display Item
  • 7.10 Checking Current Loop
  • 7.11 Checking Contact I/O
    • 7.11.1 Checking Contact Output
    • 7.11.2 Checking Calibration Contact Output
    • 7.11.3 Checking Input Contacts
  • 7.12 Calibration
    • 7.12.1 Calibration Setup
    • 7.12.2 Manual Calibration
• 8. Detailed Data Setting
  • 8.1 Current Output Setting
    • 8.1.1 Setting Minimum Current (4 mA) and Maximum Current (20 mA)
    • 8.1.2 Input Ranges
    • 8.1.3 Setting Output Smoothing Coefficient
    • 8.1.4 Selection of Output Mode
    • 8.1.5 Default Values
  • 8.2 Output Hold Setting
    • 8.2.1 Definition of Equipment Status
    • 8.2.2 Preference Order of Output Hold Value
    • 8.2.3 Output Hold Setting
    • 8.2.4 Default Values
  • 8.3 Oxygen Concentration Alarms Setting
    • 8.3.1 Setting the Alarm Values
    • 8.3.2 Alarm Output Actions
    • 8.3.3 Alarm Setting Procedure
    • 8.3.4 Default Values
  • 8.4 Output Contact Setup
    • 8.4.1 Output Contact
    • 8.4.2 Setting Procedure
    • 8.4.3 Default Values
  • 8.5 Input Contact Settings
    • 8.5.1 Input Contact Functions
    • 8.5.2 Setting Procedure
    • 8.5.3 Default Values
  • 8.6 Other Settings
    • 8.6.1 Setting the Date-and-Time
    • 8.6.2 Setting Periods over which Average Values Are Calculated and Periods over which Maximum and Minimum Values Are Monitored
    • 8.6.3 Setting Fuels
    • 8.6.4 Setting Purging
    • 8.6.5 Setting Passwords
• 9. Calibration
  • 9.1 Calibration Briefs
    • 9.1.1 Principle of Measurement
    • 9.1.2 Calibration Gas
    • 9.1.3 Compensation
    • 9.1.4 Characteristic Data from a Sensor Measured During Calibration
  • 9.2 Calibration Procedures
    • 9.2.1 Calibration Setting
    • 9.2.2 Default Values
    • 9.2.3 Calibration
• 10. Other Functions
  • 10.1 Display
    • 10.1.1 Detailed-data Display
    • 10.1.2 Trend Graph
    • 10.1.3 Auto-Return Time
    • 10.1.4 Entering Tag Name
    • 10.1.5 Language Selection
  • 10.2 Blow Back
    • 10.2.1 Blow back Setup
  • 10.3 Parameter Initialization
  • 10.4 Reset
  • 10.5 Handling of the ZO21S Standard Gas Unit
    • 10.5.1 Standard Gas Unit Component Identification
    • 10.5.2 Installing Gas Cylinders
    • 10.5.3 Calibration Gas Flow
  • 10.6 Methods of Operating Valves in the ZA8F Flow Setting Unit
    • 10.6.1 Preparation Before Calibration
    • 10.6.2 Operating the Span Gas Flow Setting Valve
    • 10.6.3 Operating the Zero Gas Flow Setting Valve
    • 10.6.4 Operation After Calibration
• 11. Inspection and Maintenance
  • 11.1 Inspection and Maintenance of the Detector
    • 11.1.1 Cleaning the Calibration Gas Tube
    • 11.1.2 Replacing the Sensor Assembly
    • 11.1.3 Replacement of the Heater Unit
    • 11.1.4 Replacement of Dust Filter
    • 11.1.5 Replacement of O-ring
    • 11.1.6 Cleaning the High Temperature Probe Adapter
    • 11.1.7 Stopping and Re-starting Operation
  • 11.2 Inspection and Maintenance of the Converter
    • 11.2.1 Replacing Fuses
    • 11.2.2 Cleaning
    • 11.2.3 Adjust LCD screen contrast
  • 11.3 Replacing Flowmeter in ZR40H Automatic Calibration Unit
• 12. Troubleshooting
  • 12.1 Displays and Remedies When Errors Occur
    • 12.1.1 Error Types
    • 12.1.2 Remedies When an Error Occurs
  • 12.2 Displays and Remedies When Alarms are Generated
    • 12.2.1 Alarm Types
    • 12.2.2 Remedies When Alarms are Generated
  • 12.3 Countermeasures When Measured Value Shows Error
    • 12.3.1 Measured Value Higher Than True Value
    • 12.3.2 Measured Value Lower Than True Value
    • 12.3.3 Measurements Sometimes Show Abnormal Values
• Customer Maintenance Parts List CMPL 11M12A01-02E
• Customer Maintenance Parts List CMPL 11M12C01-01E
• Customer Maintenance Parts List CMPL 11M12A01-11E
• Customer Maintenance Parts List CMPL 11M03B01-10E
• Customer Maintenance Parts List CMPL 11M03B01-05E
• Customer Maintenance Parts List CMPL 11M03D01-01E
• Revision Information