Kawasaki D Series Controller MPVDCONTV113E-3 User Manual

Page 32

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TROUBLESHOOTING

1-29

August 9, 2005

D SERIES CONTROLLER

TROUBLESHOOTING AND COMPONENT REPLACEMENT

Ka a a

w s k

ERROR CODE D1500

Encoder misread error JtXX.

Immediately after control power on, steady encoder data is not able to be read. This
error is caused by a disconnected encoder signal line or a short circuit, or a defect in the
main body of the encoder.

Encoder I/F

1KB board

Encoder power supply +12 V

Controller

Robot

Power circuit

Battery

Encoder

Encoder

1FG/1HG board

Main causes include:
1. Defective encoder or encoder harness.
2. Defective servo weld gun encoder (detected at controller power-up/power-down with

gun connected.

3. Servo weld gun is not connected.
4. Defective 1KB board.
5. Defective 1FG/1HG board.

Check for disconnection or short circuit in encoder signal line.

Replace the encoder or encoder harness.

Replace the 1KB servo board.

Replace the 1FG/1HG board.

Release the servo weld gun axis in teach mode and cycle controller power OFF and
ON.

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