Kawasaki D Series Controller MPVDCONTV113E-3 User Manual

Page 83

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TROUBLESHOOTING

D SERIES CONTROLLER

TROUBLESHOOTING AND COMPONENT REPLACEMENT

1-80

August 9, 2005

Ka a a

w s k

ERROR CODE E1037

Encoder data conversion error. (Jt XX).

This error is caused by abnormal encoder absolute position data.

Power
circuit

Battery

Encoder

Encoder

1FG/1HG board

Robot

Controller

1KB board

Encoder I/F

Servo

CPU

Encoder +12 VDC power supply

Main causes include:
1. Noise related malfunction.
2. Defective encoder or encoder harness.
3. Defective 1KB or 1FG/1HG board.
4. Servo spot weld gun.

–Loose connection at tool changer.
–Defective tool changer harness.

Check for noise malfunction and shield integrity.

Replace encoder, replace 1KB board.

Check connections at encoder,

1FG/1HG board, and separation harness.

Ensure the 1KB board is properly seated into the card rack.

Check for continuity in the machine harness and separation harness.

Replace 1FG/1HG board.

Inspect the servo gun and tool changer harnesses; replace as necessary.

After repair is complete, confirm correct program playback in check mode before
running program in repeat mode

.

For additional information on error code E1037, see section 1.4.

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