8 main circuit wiring, Main circuit terminal functions, Protecting main circuit terminals – Yaskawa R1000 Series Power Regenerative Unit User Manual

Page 50: Wire gauges and tightening torque, Main circuit wiring

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YASKAWA ELECTRIC TOEP C710656 08B YASKAWA Power Regenerative Unit - R1000 Instruction Manual

3.8 Main Circuit Wiring

3.8 Main Circuit Wiring

This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit
in the regenerative unit.

NOTICE: Do not switch the regenerative unit input power supply on and off frequently. Frequently switching the unit on and off shortens

the life of the DC bus capacitors, and can cause premature unit failure. For the full performance life, refrain from switching the unit on

and off more than once every 30 minutes.

NOTICE: Do not solder the ends of wire connections to the regenerative unit. Soldered wiring connections can loosen over time.

Improper wiring practices could result in regenerative unit malfunction due to loose terminal connections.

Main Circuit Terminal Functions

Table 3.2 Main Circuit Terminal Functions

Protecting Main Circuit Terminals

Insulation Caps or Sleeves

Use insulation caps or sleeves when wiring the regenerative unit with crimp terminals. Take particular care to ensure that
the wiring does not touch nearby terminals or the surrounding case.

Wire Gauges and Tightening Torque

Use the tables in this section to select the appropriate wires and crimp terminals.

Note: 1. Wire gauge recommendations based on continuous current ratings using 75

°C 600 Vac vinyl-sheathed wire assuming ambient

temperature within 40

°C.

2. Use terminals and when connecting the drive to the regenerative unit.

Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2% of motor rated
voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of voltage drop:
Line drop voltage (V) =

×

wire resistance (

Ω

/km)

×

wire length (m)

×

current (A)

×

10

-3

Refer to

UL Standards Compliance on page 207

for information on UL compliance.

The wire gauges listed in

Table 3.3

and

Table 3.4

are Yaskawa recommendations. Refer to local codes for proper wire

gauge selections.

Terminal

Type

Function

Page

200 V Class

Model

2A03P5 to 2A0105

400 V Class

4A03P5 to 4A0300

R/L1

Main circuit power supply input

These are the power supply input terminals that connect to
the input reactor.

38

S/L2
T/L3

r1/ 11

Power supply voltage detection inputs

These terminals are to detect the power supply voltage order
and voltage levels.

38

1/ 21

t1/ 31

DC voltage input

These terminals input a DC voltage

For 200 V class: 100

Ω or less

For 400 V class: 10

Ω or less

Grounding terminal

55

+

+

3

TOEP_C710656_08B_1_0.book 50 ページ 2015年2月5日 木曜日 午前10時7分

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