Cabling, General recommendations, Drive i/o – Hypertherm V9 Series Phoenix Rev.11 User Manual

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Phoenix 9.76.0 Installation and Setup Manual 806410

4 – SERCOS setup

WAGO™ bus coupler and I/O modules (listed by part number):

Cabling

The SERCOS III ring requires Cat5e STP (twisted shielded pair) cables. While the ring can function through a single
SERCOS port on the CNC, connecting a second cable to the second SERCOS port provides redundancy.

Hypertherm provides the following cables:

223380 – Ethernet Cat5E shielded cable, 5 ft (1.5 m)

223382 – Ethernet Cat5E shielded cable, 2 ft (0.6 m)

223381 – Ethernet Cat5E shielded cable, 1ft (0.3 m)

General recommendations

Follow these recommendations for ease of setup and best performance:

Follow this order: set up the SERCOS ring, set up the CNC to communicate with the ring, and then third, phase-up
the ring.

Dedicate a single drive to each axis in the cutting system.

Do not mix drive brands or types in the same ring. For example, the CNC can communicate with either the IndraDrive
CS Basic drive and the IndraDrive CS Economy drive, but mixing the two types of drives on the ring will force CNC
to use the higher servo loop update rate between the two drives and reduce system performance. For example, if one
drive type uses a 1ms update rate, and another drive type uses a 2ms update rate, the CNC uses the 2ms update
rate for

all the drives.

Connect the axis limit switches (also called overtravel switches) to the drive I/O, not to an inline I/O module. The drive
and the CNC together provide the capabilities for the best possible machine deceleration in the event of a machine
stop.

Drive I/O

The All I/O option for the Drive I/O parameter on the SERCOS screen (Setups > Password > Machine Setups >
SERCOS) controls the use of the drive I/O. Set the Drive I/O parameter to All I/O.

WAGO Part Number

Description

Comments

750-459

Analog input module (4 inputs)

0–10 VDC (single ended)

750-351

SERCOS III bus coupler

750-530

Output module (8 outputs)

24 VDC outputs

750-430

Input module (8 inputs)

24 VDC inputs

750-559

Analog output module (4 outputs)

0–10 VDC

750-627

Terminal bus extension

Allows connecting of remote I/O
modules

750-628

Terminal bus extension coupler

750-1500

Output module (16 outputs)

Ribbon cable interface

750-1400

Input module (16 inputs)

Ribbon cable interface

750-600

End module

No function (physical end cap)

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