P4 pump protection – Yaskawa iQpump Programming Manual User Manual

Page 158

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158

YASKAWA

TM.iQp.02 iQpump Drive Programming Manual

P4 Pump Protection

P4-01 Pre-Charge Level

Setting Range:

0.0 to 6000.0

Factory Default: 0.0

The iQpump drive can be configured for special functions for dedicated pumping applications. These functions are: Pre-Charge Level

(P4-01) and Thrust Bearing Frequency (P4-05). Refer to the Thrust Bearing Frequency (P4-05) for further description about the thrust

bearing function. There are two pre-charge operation methods: (1) Pre-charge with Thrust Bearing function disabled. (2) Precharge and

Thrust Bearing functions both enabled.

Some pump systems require the system to be “pre-charged” before normal operation can occur. The built-in pre-charge function allows

the pump system to run at a fixed motor speed for a programmed time. This function also operates in conjunction with a programmable

feedback level and/or an external contact to indicate that the desired level has been reached.

Pre-Charge with Thrust Bearing Function Disabled.

The pre-charge level that the iQpump drive will operate at is determined by programming the Pre-Charge Level (P4-01). The drive will

monitor the Feedback Level (U1-91) and compare the feedback level with the level programmed in the Pre-Charge Level (P4-01). When

the feedback level reaches the Pre-Charge Level (P4-01), the drive will disable the pre-charge mode and switch to Auto Mode or

automatic regulation.

The frequency reference used during the pre-charge mode is determined by programming Pre-Charge Frequency (P4-02) for a maximum

allowable time set in the Pre-Charge Time (P4-03).

A multi-function digital input can be programmed to indicate the pre-charge has been completed, “Low Water Level” (H1-xx = 85), with

Low Water Input (P1-15) determining if the low water detection is a normally-open or normally-closed contact.

The pre-charge can also be disabled by programming the multi-function digital input for Pre-Charge Disabled (H1-xx = 84).

The pre-charge is only active in Auto Mode. The Pre-Charge Level (P4-01) works in conjunction with the Pre-Charge Frequency (P4-02)

and the Pre-Charge Time (P4-03). The units for this parameter are determined by the System Units (P1-02).

Note: The drive will stop when one of the following conditions occur:

• The feedback level rises above the Pre-Charge Level (P4-01)
• The Pre-Charge Time (P4-03) elapses, or
• The Low Water Level input (H1-xx = 85) is deactivated

The acceleration time used during pre-charge mode is determined by Acceleration Time 1 (C1-01).

If the Pre-Charge Frequency (P4-02) is less than the Minimum Pump Frequency (P1-06), the drive will internally use a Pre-Charge

Frequency equal to the Minimum Pump Frequency (P1-06) value.

The pre-charge function can only be activated while the drive is in “stop” condition. To enable the pre-charge function requires the Pre-

Charge Time (P4-03) and Pre-Charge Level (P4-01) to be set to a value greater than 0. When the pre-charge function is activated, a “Pre-

Charge” alarm will be displayed on the digital operator.

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