Speed controller tuning procedure – Basler Electric DGC-2020HD User Manual

Page 374

Advertising
background image

364

9469300990 Rev B

KD - Derivative Gain

If the performance with KP and KI alone is satisfactory, you may stop here. Otherwise, KD, the derivative
controller gain, can be used in conjunction with TD, the noise filter constant, to reduce overshoot obtained
with the PI control. Setting KD and TD is an iterative process. Start with small values of KD such as 0.1 or
half the KI value, whichever is less.

TD is the constant of the low-pass filter, which filters the controller input if high frequency interference
presents a problem when derivative control is employed. TD ranges from 0 to 1. TD=0 is no filtering,
TD=1 is heaviest filtering.

Tuning of KD can be achieved through the following steps. Raise KD, synchronize the generator to the
utility so that var control becomes active, and check for stability. Change the var setpoint in 10% steps
and check for stable operation. Raise KD repeating the tests until the system is unstable, and then lower
it to half the value where instability is first attained. If high frequency noise seems to be entering the
system, raise TD and tune KD again. TD ranges from 0 to 1.

If high frequency noise seems to be entering the system, set TD to 0.001 and see if the noise induced
behavior is reduced. Raise TD until desired reduction of noise behavior is achieved. Once TD has been
set, tune KD again. TD ranges from 0 to 1 with an increment of 0.001. If noise again appears to be a
problem, adjust TD until desired behavior is achieved, then retune KD.

Speed Controller Tuning Procedure

The speed controller is tuned prior to the kW load controller. Set Load Control to enabled, and speed trim
to enabled. Set all Kp, Ki, and Kd gains in both speed controller and kW load controller to 0. Set the Kg
values to 0.1. Start the generator and close the breaker onto some load.

KP - Proportional Gain

Set an initial value of 1 for KP.

Each time KP is set, manually displace the governor lever if possible and see that control is regained in a
stable manner. If the governor cannot be perturbed in this manner, execute step responses by changing
the speed trim set point and check that the generator’s output approaches the new value in a stable
manner. Since KI is zero at this point, there may be some small difference between the generator’s output
and the speed it is trying to reach. The important thing is that the generator’s output behaves in a stable
manner. If the system is unstable, lower KP and repeat.

Repeat this procedure, raising KP until the system is unstable, and then lower it to half the value where
instability is first attained.

If it is not possible to obtain stable speed operation, it may be necessary to reduce the control gains in the
governor that has its analog bias input driven by the DGC-2020HD.

KI - Integral Gain

Set the initial value of KI to be a tenth of the value set for KP.

Each time KI is set, manually displace the governor lever or change the speed trim set point and verify
that control is regained in a stable manner. If the system is not stable, lower KI and repeat.

Repeat this procedure, raising KI until the system is unstable, and then lower it to half the value where
instability is first attained.

KD - Derivative Gain

If the performance with KP and KI alone is satisfactory, you may stop here. Otherwise, KD, the derivative
controller gain, can be used in conjunction with TD, the noise filter constant, to reduce overshoot obtained
with the PI control. Setting KD and TD is an iterative process. Start with small values of KD such as 0.1 or
half the KI value, whichever is less.

TD is the constant of the low pass filter which filters the controller input if high frequency interference
presents a problem when derivative control is employed. TD ranges from 0 to 1. TD=0 is no filtering.
TD=1 is heaviest filtering.

Tuning PID Settings

DGC-2020HD

Advertising