Document Outline

• Contents
• Designated use
• Safety regulations
• Target group
• Service
• Important user instructions
• Product-specific terms and abbreviations
• Documentation for the SPC200 Smart Positioning Controller
• Information on operating system versions of the SPC200 and software versions of WinPISA
• Summary of components
  • Contents
  • 1.1 The SPC200 positioning controller
    • 1.1.1 The range of devices for the SPC200
    • 1.1.2 Structure of the SPC200
  • 1.2 Positioning systems with the SPC200
    • 1.2.1 Components of a pneumatic positioning axis
    • 1.2.2 Examples of multiple-axis systems
  • 1.3 Structure of the axis interface string
  • 1.4 Operating modes of the SPC200
  • 1.5 Multi-axis applications with the SPC200
  • 1.6 Commissioning and programming possibilities
  • 1.7 I/O address range of the SPC200
• Fitting
  • Contents
  • 2.1 Fitting and removing components
  • 2.2 Fitting the basic unit
  • 2.3 Fit the control panel into position
  • 2.4 Fitting the axis interface and the I/O function module
  • 2.5 Notes on fitting the pneumatic axis
• Installation
  • Contents
  • 3.1 General instructions on installation
  • 3.2 General instructions on fitting the pneumatic components
    • 3.2.1 the compressed air supply
    • 3.2.2 Service unit
    • 3.2.3 Compressed air reservoir (optional)
    • 3.2.4 Proportional directional control valve type MPYE-...
    • 3.2.5 Compressed air tubing and screw connectors
    • 3.2.6 Drives
    • 3.2.7 General instructions on measuring systems
    • 3.2.8 Requirements of the mechanism
    • 3.2.9 Mass load
  • 3.3 Additional pneumatic circuits
  • 3.4 Dimensional reference system - terms and definitions
  • 3.5 Installing the SPC200
    • 3.5.1 Selecting the power unit
    • 3.5.2 Connections on the supply module
    • 3.5.3 Connections of the diagnostic module
    • 3.5.4 Connections of the I/O module type SPC200-DIO-...
    • 3.5.5 Connections of the analogue input module type SPC200-2AI-U
    • 3.5.6 Connections of the sub-controller module type SPC200-SCU-AIF
  • 3.6 Installing the modules on the axis interface string
    • 3.6.1 Installing the axis interface SPC-AIF-...
    • 3.6.2 Installation I/O function module type SPC-FIO-2E/2A-M8
    • 3.6.3 Installing control panel SPC200-MMI-1F
• Commissioning
  • Contents
  • 4.1 Procedure for commissioning
  • 4.2 Connecting a single-axis system for the first commissioning
  • 4.3 Overview of the parameters of a positioning axis
    • 4.3.1 Pneumatic axis data
    • 4.3.2 Application data for pneumatic axes
    • 4.3.3 Axis data of an electric stepping motor axis
    • 4.3.4 Application data of an electric stepping motor axis
    • 4.3.5 Controller data
  • 4.4 Commissioning with the control panel
    • 4.4.1 Saving the hardware configuration
    • 4.4.2 Commissioning pneumatic axes
    • 4.4.3 Notes on commissioning multi-axis systems
• Controlling the SPC200
  • Contents
  • 5.1 General notes on operation
  • 5.2 Start/Stop mode
    • 5.2.1 Explanation of all I/O signals in Start/Stop mode
  • 5.3 Record Select mode
    • 5.3.1 Explanation of all I/O signals in Record Select mode
• Operating the SPC200 with the control panel
  • Contents
  • 6.1 Structure and functions of the control panel
    • 6.1.1 Moving in the menu system
  • 6.2 Setting project-specific parameters
  • 6.3 Edit program
    • 6.3.1 Create new program
    • 6.3.2 Instructions on editing
    • 6.3.3 Store of commands on the control panel
    • 6.3.4 Edit existing program
    • 6.3.5 Delete program
  • 6.4 Edit position register
  • 6.5 Controlling the program sequence
  • 6.6 Displaying operands and system states
  • 6.7 Set controller factors
  • 6.8 Test and diagnostic functions of the control panel
• Description of the commands
  • Contents
  • 7.1 General instructions on programming
    • 7.1.1 Parallel program processing
    • 7.1.2 Program organisation
    • 7.1.3 Presetting for positioning
    • 7.1.4 New NC syntax and new NC commands
  • 7.2 Addressing, registers and axis status flags
    • 7.2.1 Addressing
    • 7.2.2 Addressing the control signals
    • 7.2.3 Position register X [Y Z U] @n
    • 7.2.4 Register Rn
    • 7.2.5 Flag Fn
    • 7.2.6 Axis status flag Fn
  • 7.3 Command syntax
  • 7.4 Explanation of the NC commands
• Diagnosis and error treatment
  • Contents
  • 8.1 On-the-spot diagnosis
  • 8.2 Fault messages on the control panel
    • 8.2.1 Fault stages
    • 8.2.2 Fault classes
  • 8.3 Eliminating faults in the system
    • 8.3.1 Faults when switching on
    • 8.3.2 Faults when positioning
• Notes on installing the pneumatic components
  • Contents
  • A.1 Axis structure with drive type DGP(L)-... and type DGPI(L)-...
  • A.2 Axis structure with standard cylinder type DNC-...
  • A.3 Axis structure with standard cylinder type DNCM-...
  • A.4 Axis structure with rotary module type DSMI-...
  • A.5 Axis structure with standard cylinder type DNCI-...
• Optimizing the positioning behaviour
  • Contents
  • B.1 Basic information on control
  • B.2 Description of the controller factors
  • B.3 Optimize positioning behaviour
    • B.3.1 Proceed as follows if the compressed air supply is unstable
• Technical appendix
  • Contents
  • C.1 Sequence plans for the programmer
    • C.1.1 Creating readiness to operate
    • C.1.2 Start NC record in Record Select mode
    • C.1.3 Start program or NC record
    • C.1.4 Carry out fault acknowledgement
  • C.2 Cable length and cross-sectional area
  • C.3 Internal layout of the inputs/outputs
  • C.4 Technical specifications
    • C.4.1 Technical specifications for the SPC200
    • C.4.2 Technical specifications of axis interface type SPC-AIF-...
    • C.4.3 Technical specifications of the I/O function module type SPC-FIO-...
    • C.4.4 Technical specifications of control panel type SPC200-MMI-1
    • C.4.5 Technical specifications of control panel type SPC200-MMI-1F
• Index