3 periodic maintenance, Replacement parts, Periodic maintenance – Yaskawa D1000 Series Power Regenerative Converter User Manual

Page 139

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6.3 Periodic Maintenance

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

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6.3 Periodic Maintenance

The converter has Maintenance Monitors that keep track of component wear. This feature provides advance maintenance
warning and eliminates the need to shut down the entire system for unexpected problems. The converter allows the user to
check predicted maintenance periods for the components listed below.

• Cooling Fan, Circulation Fan, Control Board Cooling Fan
• Electrolytic Capacitors
• Inrush Prevention Circuit

For replacement parts, contact the distributor where the converter was purchased or contact Yaskawa directly.

Replacement Parts

Table 6.3

contains the estimated performance life of components that require replacement during the life of the converter.

Only use Yaskawa replacement parts for the appropriate model and revision.

Table 6.3 Estimated Performance Life

NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for the purpose of replacing

parts to maintain performance. Some parts may require more frequent replacement due to poor environments or rigorous use.

Usage conditions for estimated performance life:

Ambient temperature: Yearly average of

40°C (IP00/Open Type enclosure)

Load factor: 80% maximum

Operation time: 24 hours a day

NOTICE: Replace the cooling fan correctly according to instructions in this manual. Incorrect cooling fan mounting direction will prevent

sufficient cooling of the converter and could damage internal circuits.

Performance Life Monitors Maintenance Monitors

The converter calculates the maintenance period for components that may require replacement during the life of the
converter. A percentage of the maintenance period is displayed on the digital operator by viewing the appropriate monitor
parameter.

When the maintenance period reaches 100%, there is increased risk that the converter may malfunction. Yaskawa
recommends checking the maintenance period regularly to ensure maximum performance life.

Refer to

Inspection on page 136

for more details.

Table 6.4 Performance Life Monitors Used for Component Replacement

Component

Estimated Performance Life

Cooling Fan, Circulation, Control Board Cooling Fan

<1> The converter has few serviceable parts and may require complete converter replacement.

10 years

Electrolytic Capacitors

10 years

<1>

Fuse

10 years

Parameter

Component

Contents

U4-03

Cooling Fan
Circulation Fan
Control Board Cooling Fan

Displays the accumulated operation time of the fan from 0 to 99999 hours. This value is
automatically reset to 0 after it reaches 99999.

U4-04

Displays the accumulated fan operation time as a percentage of the specified
maintenance period.

U4-05

DC Bus Capacitors

Displays the accumulated time the capacitors are used as a percentage of the specified
maintenance period.

U4-06

Inrush (pre-charge) Relay

Displays the number of times the converter is powered up as a percentage of the
performance life of the inrush circuit.

TOEP_C710656_07C_2_0.book 139 ページ 2015年1月9日 金曜日 午後6時23分

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