Document Outline

• Foreword
• Definitions and Warnings
• Safety Instructions
• Electrostatic Sensitive Devices (ESD)
• Table of Contents
• 1 Overview
  • 1.1 The MICROMASTER 440
  • 1.2 Features
• 2 Installation
  • 2.1 Installation after a Period of Storage
  • 2.2 Ambient operating conditions
  • 2.3 Mechanical installation
    • 2.3.1 Mounting onto standard rail, Frame Size A
    • 2.3.2 Installing communication options and/or pulse encoder evaluation module
  • 2.4 Electrical installation
    • 2.4.1 General
    • 2.4.2 Power and motor connections
    • 2.4.3 Control terminals
    • 2.4.4 Avoiding Electro-Magnetic Interference (EMI)
    • 2.4.5 Screening Methods
• 3 Functions
  • 3.1 Parameters
    • 3.1.1 Setting / monitoring parameters and parameter attributes
    • 3.1.2 Interconnecting signals (BICO technology)
      • 3.1.2.1 Selecting the command source P0700 / selecting the setpoint source P1000
      • 3.1.2.2 Selection of command/frequency setpoint P0719
      • 3.1.2.3 BICO technology
    • 3.1.3 Data sets
    • 3.1.4 Reference quantities
  • 3.2 Operator panels for MICROMASTER
    • 3.2.1 Description of the BOP (Basic Operator Panel)
    • 3.2.2 Description of the AOP (Advanced Operator Panel)
    • 3.2.3 Keys and their functions on the operator panel (BOP / AOP)
    • 3.2.4 Changing parameters using the operator panel
  • 3.3 Block diagram
  • 3.4 Factory setting
  • 3.5 Commissioning
    • 3.5.1 50/60 Hz setting
    • 3.5.2 Motor circuit
    • 3.5.3 Quick commissioning
    • 3.5.4 Calculating the motor / control data
    • 3.5.5 Motor data identification
    • 3.5.6 Magnetizing current
    • 3.5.7 Commissioning the application
      • 3.5.7.1 Serial Interface (USS)
      • 3.5.7.2 Selection of command source
      • 3.5.7.3 Digital input (DIN)
      • 3.5.7.4 Digital output (DOUT)
      • 3.5.7.5 Selection of frequency setpoint
      • 3.5.7.6 Analog input (ADC)
      • 3.5.7.7 Analog output (DAC)
      • 3.5.7.8 Motor potentiometer (MOP)
      • 3.5.7.9 Fixed frequency (FF)
      • 3.5.7.10 JOG
      • 3.5.7.11 Ramp function generator (RFG)
      • 3.5.7.12 Reference/limit frequencies
      • 3.5.7.13 Inverter protection
      • 3.5.7.14 Motor protection
      • 3.5.7.15 Encoder
      • 3.5.7.16 V/f control
      • 3.5.7.17 Field-orientated control
      • 3.5.7.18 Converter-specific Functions
      • 3.5.7.19 Command and drive data set
      • 3.5.7.20 Diagnostic parameters
      • 3.5.7.21 End of commissioning
    • 3.5.8 Series commissioning
    • 3.5.9 Parameter reset to the factory setting
  • 3.6 Inputs / outputs
    • 3.6.1 Digital inputs (DIN)
    • 3.6.2 Digital outputs (DOUT)
    • 3.6.3 Analog inputs (ADC)
    • 3.6.4 Analog outputs (D/A converter)
  • 3.7 Communications
    • 3.7.1 Universal serial interface (USS)
      • 3.7.1.1 Protocol specification and bus structure
      • 3.7.1.2 The structure of net data
      • 3.7.1.3 USS bus configuration via COM link (RS485)
  • 3.8 Fixed frequencies (FF)
  • 3.9 Motorized potentiometer (MOP)
  • 3.10 JOG
  • 3.11 PID controller (technological controller)
    • 3.11.1 Closed-loop PID control
      • 3.11.1.1 PID motorized potentiometer (PID-MOP)
      • 3.11.1.2 PID fixed setpoint (PID-FF)
      • 3.11.1.3 PID dancer roll control
  • 3.12 Setpoint channel
    • 3.12.1 Summation and modification of the frequency setpoint (AFM)
    • 3.12.2 Ramp-function generator (RFG)
    • 3.12.3 OFF/braking functions
    • 3.12.4 Manual / automatic operation
  • 3.13 Free function blocks (FFB)
  • 3.14 Motor holding brake (MHB)
  • 3.15 Electronic brakes
    • 3.15.1 DC braking
    • 3.15.2 Compound braking
    • 3.15.3 Dynamic braking
  • 3.16 Automatic restart
  • 3.17 Flying restart
  • 3.18 Closed-loop Vdc control
    • 3.18.1 Vdc_max controller
    • 3.18.2 Kinetic buffering (Vdc_min controller)
  • 3.19 Positioning down ramp
  • 3.20 Monitoring functions / messages
    • 3.20.1 General monitoring functions / messages
    • 3.20.2 Load torque monitoring
  • 3.21 Thermal motor protection and overload responses
    • 3.21.1 Thermal motor model
    • 3.21.2 Temperature sensor
  • 3.22 Power module protection
    • 3.22.1 General overload monitoring
    • 3.22.2 Thermal monitoring functions and overload responses
  • 3.23 Open-loop/closed-loop control technique
    • 3.23.1 V/f control
      • 3.23.1.1 Voltage boost
      • 3.23.1.2 Slip compensation
      • 3.23.1.3 V/f resonance damping
      • 3.23.1.4 V/f open-loop control with flux current control (FCC)
      • 3.23.1.5 Current limiting (Imax controller)
    • 3.23.2 Vector control
      • 3.23.2.1 Vector control without speed encoder (SLVC)
      • 3.23.2.2 Vector control with speed encoder (VC)
      • 3.23.2.3 Speed controller
      • 3.23.2.4 Closed-loop torque control
      • 3.23.2.5 Limiting the torque setpoint
• 4 Troubleshooting
  • 4.1 Troubleshooting with the SDP
  • 4.2 Troubleshooting with the BOP
  • 4.3 Fault messages
  • 4.4 Alarm Messages
• 5 MICROMASTER 440 specifications
• 6 Options
  • 6.1 Inverter-independent options
  • 6.2 Inverter-dependent options
• 7 Electro-magnetic compatibility (EMC)
  • 7.1 Electro-magnetic compatibility
    • 7.1.1 Self-certification
    • 7.1.2 Technical construction file
    • 7.1.3 EC type examination certificate
    • 7.1.4 EMC Directive Compliance with Imminent Harmonics Regulations
    • 7.1.5 Classification of EMC performance
• Appendices
  • A Changing the Operator Panel
  • B Removing Front Covers
    • B.1 Removing Front Covers. Frame Sizes A
    • B.2 Removing Front Covers. Frame Sizes B and C
    • B.3 Removing Front Covers. Frame Sizes D and E
    • B.4 Removing Front Covers. Frame Size F
    • B.5 Removing Front Covers. Frame Sizes FX and GX
  • C Removing the I/O Board
  • D Removing ‘Y’ Cap
    • D.1 Removing ‘Y’ Cap. Frame Size A
    • D.2 Removing ‘Y’ Cap. Frame Sizes B and C
    • D.3 Removing ‘Y’ Cap. Frame Sizes D and E
    • D.4 Removing ‘Y’ Cap. Frame Size F
    • D.5 Removing ‘Y’ Cap. Frame Size FX
    • D.6 Removing ‘Y’ Cap. Frame Size GX
  • E Removing fan
    • E.1 Removing fan. Frame Size A
    • E.2 Removing fan. Frame Sizes B and C
    • E.3 Removing fan. Frame Size D and E
    • E.4 Removing fan. Frame Size F
    • E.5 Removing fan. Frame Size F with filter
    • E.6 Removing fan. Frame Sizes FX and GX
  • F Short circuit current rating (SCCR)
  • G Standards
  • H List of Abbreviations
  • Index