Al-05:inverter output overload, Al-10:the converter is abnormal – Yaskawa YASNAC PC NC Maintenance Manual User Manual

Page 70

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Chapter 4: Troubleshooting

PC NC Maintenance Manual

4-49

AL-05:Inverter output overload

Error Contents

The output current flowed more than 120% /min. at 30 min. rating.

Detection Methods

The three-phase current detected by the current detector is rectified in
the full wave and converted into the output current detection signal.
Inverter output overload level: 120% /min. or equivalent of inverter
rated current [=30min rating]

Cause and measures

AL-10:The converter is abnormal

Error Contents

An error occurred in the converter unit.

Detection Methods

Converter error signal [CONFLT] is turned ON if error has occurred in
the converter unit (VS-656MR5). If the converter error signal [CON-
FLT] has been turned ON, it become an alarm.

Cause and measures

Cause Measures

Motor overload

Check the load status with the load factor meter.

The frequency of the accel/deceleration
drive is high.

Check the accel/deceleration drive frequency from the
drive pattern.

Motor encoder fault

Confirm that there is no abnormal motor speed changes by
the speedometer indication or the drive state display (U1-
01). Exchange encoder or motor.

Encoder signal conductor disconnec-
tion, the improper connection, and con-
nector omission.

Check the encoder signal wiring.

Motor code improper selection

Confirm the control parameter (C1-25) setting and refer to
the setting list.

Control parameter setting is defective.

Refer to the setting list for the control parameters.

Control card fault

Exchange unit exchange (exchange control card)

Cause Measures

Converter error

Confirm error content by the converter LED display.

Control signal connector connection
defect

Confirm that there are no loose connectors (5CN, 51CN,
52CN).

Control card fault (inverter)

Exchange unit (exchange control card)

Control card fault (converter)

Exchange unit (exchange control card)

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