Document Outline

• Front Cover
• Table of Contents
• i Preface & General Safety
  • i.1 Preface
    • Applicable Documentation
    • Symbols
    • Terms and Abbreviations
    • Trademarks
  • i.2 General Safety
    • Supplemental Safety Information
    • Safety Messages
    • General Application Precautions
    • Motor Application Precautions
    • Drive Label Warning Example
    • Warranty Information
• 1 Receiving
  • 1.1 Section Safety
  • 1.2 General Description
    • Z1000 Model Selection
    • Control Mode Selection
  • 1.3 Model Number and Nameplate Check
    • Drive Nameplate
  • 1.4 Drive Models and Enclosure Types
  • 1.5 Component Names
    • IP20/NEMA Type 1 Enclosure
    • IP00/Open-Type Enclosure
    • Front Views
• 2 Mechanical Installation
  • 2.1 Section Safety
  • 2.2 Mechanical Installation
    • Installation Environment
    • Transporting the Drive
    • Installation Orientation and Spacing
    • Instructions on Installation Using the Eye Bolts
    • Panel Cut-Out Dimensions
    • HOA Keypad Remote Usage
    • Exterior and Mounting Dimensions
• 3 Electrical Installation
  • 3.1 Section Safety
  • 3.2 Standard Connection Diagram
  • 3.3 Main Circuit Connection Diagram
    • Three-Phase 200 V Class (2A0011 to 2A0273) Three-Phase 400 V Class (4A0005 to 4A0302)
    • Three-Phase 200 V Class (2A0343 and 2A0396) Three-Phase 400 V Class (4A0361 to 4A0590)
    • 12-Pulse/18-Pulse Rectification
    • Wiring to –/+1 Terminals (2A0343 to 2A0396 and 4A0361 to 4A0590)
  • 3.4 Terminal Block Configuration
  • 3.5 Terminal Cover
    • Models 2A0143 to 2A0396 and 4A0124 to 4A0590
  • 3.6 HOA Keypad and Front Cover
    • Removing/Reattaching the HOA Keypad
    • Removing/Reattaching the Front Cover
  • 3.7 Top Protective Cover
    • Removing the Top Protective Cover
    • Reattaching the Top Protective Cover
  • 3.8 Main Circuit Wiring
    • Factory Recommended Branch Circuit Protection
    • Main Circuit Terminal Functions
    • Protecting Main Circuit Terminals
    • Wire Gauges and Tightening Torque
    • Main Circuit Terminal and Motor Wiring
  • 3.9 Control Circuit Wiring
    • Control Circuit Connection Diagram
    • Control Circuit Terminal Block Functions
    • Terminal Configuration
    • Wiring the Control Circuit Terminal
    • Switches and Jumpers on the Control Board
  • 3.10 Control I/O Connections
    • Sinking/Sourcing Mode Switch for Digital Inputs
    • Input Signal Selection for Terminals A1 and A2
    • Terminal FM/AM Signal Selection
    • MEMOBUS/Modbus Termination
  • 3.11 Connect to a PC
  • 3.12 External Interlock
    • Drive Ready
  • 3.13 Wiring Checklist
• 4 Start-Up Programming & Operation
  • 4.1 Section Safety
  • 4.2 Using the HOA Keypad
    • Keys and Displays
    • LCD Display
    • ALARM (ALM) LED Displays
    • AUTO LED and HAND LED Indications
    • Menu Structure for HOA Keypad
  • 4.3 The Drive, Programming, and Clock Adjustment Modes
    • Real-Time Clock (RTC)
    • Clock Adjustment
    • Changing Parameter Settings or Values
    • Verifying Parameter Changes: Verify Menu
    • Simplified Setup Using the Setup Group
  • 4.4 Start-Up Flowcharts
    • Flowchart A: Basic Start-Up and Motor Tuning
    • Subchart A-1: Simple Motor Setup Using V/f Control
    • Subchart A-2: Operation with Permanent Magnet Motors
  • 4.5 Powering Up the Drive
    • Powering Up the Drive and Operation Status Display
  • 4.6 Application Selection
    • HVAC Application Parameters
    • Setting 1: Fan Application
    • Setting 2: Fan with PI Control Application
    • Setting 3: Return Fan with PI Control Application
    • Setting 4: Cooling Tower Fan Application
    • Setting 5: Cooling Tower Fan with PI Control Application
    • Setting 6: Pump (Secondary) Application
    • Setting 7: Pump with PI Control Application
  • 4.7 Basic Drive Setup Adjustments
  • 4.8 Auto-Tuning
    • Types of Auto-Tuning
    • Before Auto-Tuning the Drive
    • Auto-Tuning Interruption and Fault Codes
    • Auto-Tuning Operation Example
    • T1: Parameter Settings during Induction Motor Auto-Tuning
    • T2: Parameter Settings during PM Motor Auto-Tuning
  • 4.9 No-Load Operation Test Run
    • No-Load Operation Test Run
  • 4.10 Test Run with Load Connected
    • Test Run with the Load Connected
  • 4.11 Verifying Parameter Settings and Backing Up Changes
    • Backing Up Parameter Values: o2-03
    • Parameter Access Level: A1-01
    • Password Settings: A1-04, A1-05
    • Copy Function
  • 4.12 Test Run Checklist
  • 4.13 Advanced Drive Setup Adjustments
    • U1: Operation Status Monitors
    • U2: Fault Trace
    • U3: Fault History
    • U4: Maintenance Monitors
    • U5: PI Monitors
    • U6: Operation Status Monitors
• 5 Troubleshooting
  • 5.1 Section Safety
  • 5.2 Motor Performance Fine-Tuning
    • Fine-Tuning V/f Control
    • Fine-Tuning Open Loop Vector Control for PM Motors
    • Parameters to Minimize Motor Hunting and Oscillation
  • 5.3 Drive Alarms, Faults, and Errors
    • Types of Alarms, Faults, and Errors
    • Alarm and Error Displays
  • 5.4 Fault Detection
    • Fault Displays, Causes, and Possible Solutions
  • 5.5 Alarm Detection
    • Alarm Codes, Causes, and Possible Solutions
  • 5.6 Programming Errors
    • Programming Error Codes, Causes, and Possible Solutions
  • 5.7 Auto-Tuning Fault Detection
    • Auto-Tuning Codes, Causes, and Possible Solutions
  • 5.8 Copy Function Related Displays
    • Tasks, Errors, and Troubleshooting
  • 5.9 Diagnosing and Resetting Faults
    • Fault Occurs Simultaneously with Power Loss
    • If the Drive Still has Power After a Fault Occurs
    • Viewing Fault Trace Data After Fault
    • Fault Reset Methods
  • 5.10 Troubleshooting without Fault Display
    • Common Problems
    • Cannot Change Parameter Settings
    • Motor Does Not Rotate Properly after Pressing AUTO Button or after Entering External Run Command
    • Motor is Too Hot
    • oPE02 Error Occurs When Lowering the Motor Rated Current Setting
    • Motor Stalls during Acceleration or Acceleration Time is Too Long
    • Drive Frequency Reference Differs from the Controller Frequency Reference Command
    • Excessive Motor Oscillation and Erratic Rotation
    • Deceleration Takes Longer than Expected
    • Noise From Drive or Motor Cables When the Drive is Powered On
    • Ground Fault Circuit Interrupter (GFCI) Trips During Run
    • Connected Machinery Vibrates When Motor Rotates
    • PI Output Fault
    • Motor Rotates After the Drive Output is Shut Off (Motor Rotates During DC Injection Braking)
    • Output Frequency is Not as High as Frequency Reference
    • Sound from Motor
    • Unstable Motor Speed when Using PM
    • Motor Does Not Restart after Power Loss
• 6 Peripheral Devices & Options
  • 6.1 Section Safety
  • 6.2 Drive Options and Peripheral Devices
  • 6.3 Connecting Peripheral Devices
  • 6.4 Option Installation
    • Prior to Installing the Option
    • Installing the Option
  • 6.5 Installing Peripheral Devices
    • Installing a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI)
    • Installing a Magnetic Contactor at the Power Supply Side
    • Connecting an AC Reactor
    • Connecting a Surge Absorber
    • Attachment for External Heatsink Mounting
    • Installing a Motor Thermal Overload (oL) Relay on the Drive Output
• Appendix: A Specifications
  • A.1 Power Ratings
    • Three-Phase 200 V Class Drive Models 2A0011 to 2A0088
    • Three-Phase 200 V Class Drive Models 2A0114 to 2A0396
    • Three-Phase 400 V Class Drive Models 4A0005 to 4A0027
    • Three-Phase 400 V Class Drive Models 4A0034 to 4A0096
    • Three-Phase 400 V Class Drive Models 4A0124 to 4A0302
    • Three-Phase 400 V Class Drive Models 4A0361 to 4A0590
  • A.2 Drive Specifications
  • A.3 Drive Watt Loss Data
  • A.4 Drive Derating Data
    • Carrier Frequency Derating
    • Temperature Derating
    • Altitude Derating
• Appendix: B Parameter List
  • B.1 A: Initialization Parameters
    • A1: Initialization
    • A2: User Parameters
  • B.2 b: Application
    • b1: Operation Mode Selection
    • b2: DC Injection Braking and Short Circuit Braking
    • b3: Speed Search
    • b4: Timer Function
    • b5: PI Control
    • b8: Energy Saving
  • B.3 C: Tuning
    • C1: Acceleration and Deceleration Times
    • C2: S-Curve Characteristics
    • C4: Torque Compensation
    • C6: Carrier Frequency
  • B.4 d: References
    • d1: Frequency Reference
    • d2: Frequency Upper/Lower Limits
    • d3: Jump Frequency
    • d4: Frequency Reference Hold Function
    • d6: Field Weakening
    • d7: Offset Frequency
  • B.5 E: Motor Parameters
    • E1: V/f Pattern for Motor 1
    • E2: Motor Parameters
    • E5: PM Motor Settings
  • B.6 F: Communication Option Parameters
    • F6, F7: Communication Option Card
  • B.7 H Parameters: Multi-Function Terminals
    • H1: Multi-Function Digital Inputs
    • H2: Multi-Function Digital Outputs
    • H3: Multi-Function Analog Inputs
    • H4: Analog Outputs
    • H5: MEMOBUS/Modbus Serial Communication
  • B.8 L: Protection Function
    • L1: Motor Protection
    • L2: Momentary Power Loss Ride-Thru
    • L3: Stall Prevention
    • L4: Speed Detection
    • L5: Fault Restart
    • L6: Torque Detection
    • L8: Drive Protection
  • B.9 n: Special Adjustment
    • n1: Hunting Prevention
    • n3: High Slip Braking (HSB) and Overexcitation Braking
    • n8: PM Motor Control Tuning
  • B.10 o: Operator-Related Settings
    • o1: HOA Keypad Display Selection
    • o2: HOA Keypad Functions
    • o3: Copy Function
    • o4: Maintenance Monitor Settings
  • B.11 S: Special Application
    • S1: Dynamic Noise Control Function
    • S2: Sequence Timers
    • S3: Secondary PI (PI2) Control
    • S4: Bypass Operation
    • S5: HOA Keypad Parameters
    • S6: Z1000 Protection
  • B.12 T: Motor Tuning
    • T1: Induction Motor Auto-Tuning
    • T2: PM Motor Auto-Tuning
  • B.13 U: Monitors
    • U1: Operation Status Monitors
    • U2: Fault Trace
    • U3: Fault History
    • U4: Maintenance Monitors
    • U5: PI Monitors
    • U6: Operation Status Monitors
• Appendix: C BACnet Communications
  • C.1 BACnet Configuration
  • C.2 Communication Specifications
  • C.3 Connecting to a Network
    • Network Cable Connection
    • Wiring Diagram for Multiple Connections
    • Network Termination
  • C.4 BACnet Setup Parameters
    • BACnet Serial Communication
  • C.5 Drive Operations by BACnet
    • Observing the Drive Operation
    • Controlling the Drive
  • C.6 Communications Timing
    • Command Messages from Master to Drive
    • Response Messages from Drive to Master
  • C.7 BACnet Objects Supported
    • Present Value Access
    • Supported Properties of Objects
    • Analog Input Objects
    • Analog Output Objects
    • Analog Value Objects
    • Binary Input Objects
    • Binary Output Objects
    • Binary Value Objects
    • Device Object
  • C.8 Accessing Drive Parameters and the Enter Command
    • Reading Drive Parameters
    • Writing Drive Parameters
    • Enter Command
  • C.9 Communication Errors
  • C.10 Self-Diagnostics
  • C.11 BACnet Protocol Implementation Conformance Statement
• Appendix: D Standards Compliance
  • D.1 Section Safety
  • D.2 European Standards
    • CE Low Voltage Directive Compliance
    • EMC Guidelines Compliance
  • D.3 UL/cUL Standards
    • UL Standards Compliance
    • Drive Motor Overload Protection
    • Precautionary Notes on External Heatsink (IP00/Open-Type Enclosure)
• Appendix: E Quick Reference Sheet
  • E.1 Drive and Motor Specifications
    • Drive Specifications
    • Motor Specifications
  • E.2 Basic Parameter Settings
    • Basic Setup
    • Motor Setup
    • Multi-Function Digital Inputs
    • Analog Inputs
    • Multi-Function Digital Outputs
    • Monitor Outputs
  • E.3 User Setting Table
• Index
  • +
  • Numerics
  • A
  • B
  • C
  • D
  • E
  • F
  • G
  • H
  • I
  • J
  • K
  • L
  • M
  • N
  • O
  • P
  • R
  • S
  • T
  • U
  • V
  • W
  • Z
• Revision History
• Back Cover