Tuning, Tuning guidelines, General tuning rules – Rockwell Automation 1398-DDM-xxx USE MNL/ULTRA 200 DIG.SERVO.DR User Manual

Page 171: High inertia loads, Chapter 9

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Publication 1398-5.0 – October 1998

Chapter 9

Tuning

Chapter 9

ULTRA 200 Series drives are tuned quickly and easily for a wide
variety of applications. Two tuning modes are available through the
software:

Auto Tune

Manual Tune

Tuning Guidelines

The following tuning guidelines briefly describe the tuning
adjustments. These guidelines provide you with a basic reference
point should the application require additional adjustments.

General Tuning Rules

1. Tune the velocity loop first and then, if the drive uses following or

step/direction commands, tune the position loop.

2. To widen the velocity loop bandwidth, increase the P-gain setting,

decrease the I-gain setting or increase the low-pass filter band-
width. This provides a faster rise time and increases drive
response.

3. To increase stiffness, increase the I-gain setting. It rejects load dis-

turbance and compensates for system friction.

4. To reduce velocity loop overshoot, increase P-gain or D-gain, or

decrease I-gain.

5. To reduce mechanical resonance, use a stiffer mechanical cou-

pling or select a nega-tive (-) D-gain value. Alternatively,
decrease the low-pass filter value and the velocity loop update
rate.

6. If the motor oscillates, decrease either individually or together

the:

• P-gain

• I-gain

• low-pass filter bandwidth.

High Inertia Loads

Proper compensation of load inertia may not be simply a matter of
increasing the P-gain and I-gain settings. Problems are often
encountered when tuning systems with a high load to motor inertia
ratio.

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