2 troubleshooting of warnings – Yaskawa Sigma-5 User Manual: Design and Maintenance - Rotary Motors - MECHATROLINK-II Communications Reference User Manual

Page 321

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9 Troubleshooting

9.2.2 Troubleshooting of Warnings

9-24

9.2.2 Troubleshooting of Warnings

Refer to the following table to identity the cause of a warning and the action to be taken. Contact your

Yaskawa representative if the problem cannot be solved by the described corrective action.

Warning Num-

ber: Warning

Name (Warning

Description)

Cause

Investigative Actions

Corrective Actions

A.900:

Position Error

Overflow

The servomotor U, V,

and W wirings is faulty.

Check the servomotor main circuit

cable connection.

Confirm that there is no contact fault

in the motor wiring or encoder wiring.

The SERVOPACK gain
is too low.

Check the SERVOPACK gain.

Increase the servo gain by using the
function such as advanced autotuning.

The acceleration of the

position reference is too

high.

Reduce the reference acceleration, and

operate the SERVOPACK.

Reduce the reference acceleration of

the position reference using a

MECHATROLINK command, or

smooth the acceleration of the position

reference by selecting the position ref-

erence filter (ACCFIL) using a

MECHATROLINK command.

Setting of the excessive

position error alarm

level (Pn520) is low

against the operating

condition.

Check the alarm level (Pn520) to see

if it is set to an appropriate value.

Set the Pn520 to proper value.

A SERVOPACK fault

occurred.

Turn the power supply OFF and then

ON again. If the alarm still occurs, the

SERVOPACK may be faulty. Replace

the SERVOPACK.

A.901:

Position Error

Overflow Alarm

at Servo ON

When the servomotor
power is ON, the posi-
tion error exceeded the
parameter setting
(Pn526

×Pn528/100).

Set an appropriate value for the exces-
sive position error warning level at
servo ON (Pn528).

A.910:

Overload
(Warning before
alarm A.710 or
A.720 occurs)

Incorrect wiring or con-
tact fault of servomotor
and encoder.

Check the wiring.

Confirm that the servomotor and
encoder are correctly wired.

Operation beyond the
overload protection
characteristics.

Check the motor overload characteris-
tics and executed run command.

Reconsider the load conditions and

operating conditions. Or, increase the
motor capacity.

Excessive load was
applied during opera-
tion because the servo-
motor was not driven
due to mechanical prob-
lems.

Check the executed operation refer-
ence and motor speed.

Remove the mechanical problems.

A SERVOPACK fault
occurred.

The SERVOPACK may be faulty.
Replace the SERVOPACK.

A.911:

Vibration

Abnormal vibration was
detected at the motor
speed.

Check for abnormal noise from the
servomotor, and check the speed and
torque waveforms during operation.

Reduce the motor speed or reduce the
servo gain by using the function such
as one-parameter tuning.

The moment of inertia
ratio (Pn103) value is
greater than the actual

value or is greatly
changed.

Check the moment of inertia ratio.

Set the moment of inertia ratio
(Pn103) to an appropriate value.

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