Yaskawa iQpump Controller User Manual User Manual

Page 140

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6.1 Fault Detection

140

YASKAWA TM.iQp.06 iQpump Controller User Manual

LF

Output Phase Loss

Output Open-phase

An open-phase occurred at the iQpump output.

This fault is detected when output current has

exceeded 5 % imbalance.

There is a broken wire in the output

cable.

There is a broken wire in the motor

winding.

The output terminals were loose.

Check the wiring to the motor.

Check the motor for phase-to-ground

short.

The motor being used has a

capacity less than 5 % of the

iQpump’s maximum motor
capacity.

Check the motor and iQpump capacity.

Low impedance motor was used.

Add additional impedance.

Parameter E2-03 set incorrectly.

Adjust E2-03 to a lower value.

LL3

Loss of Load Det 1

Loss of Load Detection 1

iQpump output current < L6-02 for more than the

time set in L6-03.

Motor is underloaded.

Ensure the values in L6-02 and L6-03

are appropriate.
Check application / machine status to
eliminate fault.

oC

Over Current

Overcurrent

iQpump output current exceeded the overcurrent

detection level (approximately 180 % of iQpump

rated output current).

Shorted iQpump output phase-to-

phase, shorted motor, locked rotor,
load too heavy, accel / decel time

too short, contactor on the iQpump

output is opened and closed, a
special motor or a motor with a

FLA rating larger than iQpump

rated output current.

Remove the motor and run the iQpump

without the motor.
Check the motor for a phase-to-phase

short.
Check the iQpump for a phase-to-phase
short at the output.
Verify C1-01 to C1-06 are set correctly.
Check load conditions.

oH1

Heatsink MAX

Temp

Cooling Fin / Cooling Fin Fan Overheat

The temperature of the iQpump cooling fin

exceeded the temperature programmed in

parameter L8-02, and L8-03 = 0-2.

Cooling fan(s) are not working,

high ambient temperature, a heat
source is too close to the iQpump.

Check for dirt build-up on the fans and

cooling fins.
Reduce the ambient temperature around

the iQpump.

iQpump Internal Cooling Fan.

Remove the heating unit / Replace the

cooling fan.

oH3

Motor Overheat 1

Motor Overheating Alarm

The iQpump stops or continues operation
according to the setting of L1-03.

Overheating of motor as measured

by motor thermistor.

Recheck the cycle time and the size of
the load.
Recheck the accel / decel time (C1-01 to

C1-06).
Recheck the V/f pattern (E1-01 thru

E1-13).
Recheck the motor rated current value
(E2-01).

oH4

Motor Overheat 2

Motor Overheating Fault

The iQpump stops operation according to the

setting of L1-04.

Overheating of motor as measured

by motor thermistor.

Recheck the cycle time and the size of

the load.
Recheck the accel / decel time (C1-01 to

C1-06).
Recheck the V/f pattern (E1-01 thru
E1-13).
Recheck the motor rated current value

(E2-01).

oL1

Motor Overloaded

Motor Overload

Designed to protect the motor. Fully adjustable

from parameter E2-01.

The load is too large. The cycle

time is too short at the accel / decel

time.

Recheck the cycle time and the size of

the load as well as the times set in C1-01

and C1-03 to C1-06.

The voltage of the V/f pattern is

high.

Review the V/f pattern parameters,

E1-01 thru E1-13.

Motor rated current setting is
improper.

Check the motor rated current value in
E2-01.

Digital

Operator Display

Description

Cause

Corrective Action

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