Document Outline

• 1757-IN500A-EN-P
• Important User Information
• Table of Contents
• Preface
  • Our Assumptions About Users
    • Starting Conditions and Assumptions
  • Minimum Hardware Requirements
  • Contents of Release
    • ProcessLogix Online User Documentation/Knowledge Builder
    • ProcessLogix R500.1 Installation and Upgrade Guide
  • Removing the Default Startup Screens
    • Professional Systems
    • Server Systems
  • Rockwell Automation Technical Support
    • Local Product Support
    • Your Questions or Comments about This Manual
  • Conventions
    • Terms and Type Representations
  • Acronyms and Abbreviations
• Chapter 1: ProcessLogix R500.1 Installation Introduction
  • Operating System Support
  • Operating System Options
  • ProcessLogix Server Supported Installations
  • ProcessLogix Client Supported Installations
• Chapter 2: Operating System Installation Procedures
  • Clean System Windows 2000 Server Installation
    • Installing Windows 2000 Server on a New System
    • Starting the Windows 2000 Server Installation
    • Starting the Windows 2000 Server Installation from the Boot Floppies
    • Starting the Windows 2000 Server Installation from the CD-ROM
    • Completing the Windows 2000 Server Installation
    • PC Naming Rules
  • Clean System Windows 2000 Professional Installation
    • Starting the Windows 2000 Professional Installation
    • Creating Windows 2000 Professional Boot Floppies
    • Starting the Windows 2000 Professional Installation from the Boot Floppies
    • Starting the Windows 2000 Professional Installation from the CD-ROM
    • Completing the Windows 2000 Professional Installation
  • Clean System Windows XP Professional Installation
    • Starting the Windows XP Professional Installation
    • Starting the Windows XP Installation from the CD-ROM
    • Completing the Windows XP Professional Installation
  • Upgrading Windows 2000 Professional to XP Professional
  • Windows 2000 Service Pack 2 Installation
    • Checking for Windows 2000 Service Pack 2
    • Installing Windows 2000 Service Pack 2
  • Windows 2000 Security Rollup Installation
    • Checking for the Windows 2000 Security Rollup
    • Installing Windows 2000 Security Rollup
  • Internet Explorer 6.0 Installation
    • Checking the Internet Explorer Version
    • Installing Internet Explorer 6.0
  • Internet Explorer 6.0 Security Update Installation
    • Checking for the Internet Explorer 6.0 Security Update
    • Installing Security Update for Internet Explorer 6.0
  • Updating Windows Installer
  • Additional Operating System Customization Procedures
    • Adjusting the Video Settings
    • Setting Up Additional Drivers
      • Third Party Platforms
    • Other Required System Settings
  • Creating an Emergency Repair Disk
    • Windows 2000
    • Windows XP
  • Creating the ProcessLogix User Accounts
    • Creating the ps_user and erserver accounts
    • Logging on with the ps_user account
      • Modifying Windows XP Start Menu
• Chapter 3: ProcessLogix Server Installation Procedures
  • Installing ProcessLogix Software on a Clean PC
  • Installing ProcessLogix R500.1 Software
    • Installing ProcessLogix Product
    • Installing SQL Server
    • Installing Knowledge Builder
      • Installing Adobe Acrobat
      • Installing Knowledge Builder Components
    • Installing RSLinx
    • Installing Engineering Tools
    • Installing Active X Components
    • Installing the ProcessLogix Server
  • Moving the RSLinx Activation File
    • About the Activation File
    • Determining the Current RSLinx Version
    • Installing the Activation File
  • Configuring RSLinx Drivers for ControlNet Supervisory Network
    • Updating the 1784-PCIC Firmware
      • Starting Network Tools Application
      • Updating the 1784-PCIC Firmware
  • Configuring RSLinx Drivers for Ethernet Supervisory Network
  • Completing the ProcessLogix R500.1 Install on a Redundant Server Pair
  • Completing the ProcessLogix R500.1 Install on a Non-Redundant Server
    • Upgrading Hardware Component Firmware
    • Checking Control Builder Operation and Logging On
      • Changing the default Operator's password
    • Backing Up a ProcessLogix Server Hard Drive to Tape
    • Creating an Emergency Repair Disk
• Chapter 4: ProcessLogix Server Upgrade Procedures
  • ProcessLogix Server Upgrade Scenarios
    • Upgrade R320.0 Server to R500.1
    • Upgrade R400.0 Server to R500.1
      • Upgrading R400.0 Server to R500.1: Option 1
      • Upgrading R400.0 Server to R500.1: Option 2
  • Preparing for a ProcessLogix R320.0 to R500.1 Server Upgrade
    • Backing Up a ProcessLogix R320.0 Server to Tape
    • Exporting the R320.0 Engineering Repository Database
      • Stopping the ER Replicator Service
      • Exporting the Database Using Control Builder
    • Saving Important R320.0 Server Data
    • Exporting the ProcessLogix Server Database
    • Removing the RSLinx Software Activation File
  • Copying R320.0 Data to the R500.1 Server
    • Networking the R320.0 and R500.1 Servers
    • Transferring R320.0 Data to the R500.1 Server
  • Transferring the 1784-PCIC Card to the R500.1 System
  • Preparing for a ProcessLogix R400.0 to R500.1 Server Upgrade
    • Exporting the R400.0 Engineering Repository Database
      • Disabling ERDB Replication
      • Exporting the Database Using Control Builder
    • Saving Fieldbus Device Definition Files
    • Saving Important R400.0 Server Data
    • Exporting the R400.0 ProcessLogix Server Database
    • Removing the RSLinx Software Activation File
  • Saving R400.0 Data to a Remote PC
    • Networking an R400.0 Server to a Remote PC
    • Transferring Data
  • Removing ProcessLogix R400.0 Software
    • Removal of Selected ProcessLogix R400.0 Components
    • Remove ProcessLogix Server Components
    • Remove Remaining ProcessLogix R400.0 Components
    • Verifying and Finalizing Component Removal
  • Installing ProcessLogix R500.1 Software
  • Finalizing R400.0 to R500.1 Upgrade
    • Reconnect Redundant Servers
    • Transferring R400.0 Data to the R500.1 Server
  • Restoring ProcessLogix Data
    • Importing the Engineering Database
      • Changing the default Operator's password
      • Adding Saved Device Templates Using Fieldbus Library Manager
      • Importing the Database Using Control Builder
    • Restoring the ProcessLogix Server Points Database
    • Restoring Server Redundancy
    • Upgrading Hardware Component Firmware
    • Checking Control Builder Operation and Logging On
      • Changing the default Operator's password
    • Reloading Controllers
    • Backing Up a ProcessLogix Server Hard Drive to Tape
• Chapter 5: ProcessLogix Client Installation and Upgrade Procedures
  • Introduction
  • Operating System Support
    • Windows 2000 Professional
    • Windows XP Professional
    • Windows 2000 Server
  • Windows 2000 Professional Client Installation Scenarios
    • Clean Install: Windows 2000 Professional
    • Upgrade R400.0 Windows 2000 Professional Client to R500.1 Windows 2000 Professional Client
    • Upgrade R400.0 Windows NT 4.0 Client to R500.1 Windows 2000 Professional Client (Clean Install)
    • Upgrade R320.0 Windows NT 4.0 Client to R500.1 Windows 2000 Professional Client (Clean Install)
  • Windows XP Professional Client Installation Scenarios
    • Clean Install: Windows XP Professional
    • Upgrade R400.0 Windows 2000 Professional Client to R500.1 Windows XP Professional Client
    • Upgrade R400.0 Windows NT 4.0 Client to R500.1 Windows 2000 XP Client (Clean Install)
    • Upgrade R320.0 Windows NT 4.0 Client to R500.1 Windows 2000 XP Client (Clean Install)
  • Saving Important Data
  • Networking an R320.0 Client to a Remote PC
  • Networking an R400.0 Client to a Remote PC
  • Removal of Selected R400.0 Components
  • Installing ProcessLogix R500.1 Client Software
    • Installing Knowledge Builder
      • Installing Adobe Acrobat
      • Installing Knowledge Builder Components
      • Installing Engineering Tools
      • Installing PsAxCtl Document EXE
    • Installing the ProcessLogix Client Software
  • Finalizing ProcessLogix Client Installation
    • Transferring R320.0 Data to the R500.1 Client
      • Remap the T: Drive
      • Transfer R320.0 Data
    • Transferring R400.0 Data to the R500.1 Client
      • Remap the T: Drive
      • Transfer R400.0 Data
    • Restoring ProcessLogix Data
    • Setting Up a Station With a Non-redundant Server
    • Setting Up a Station With a Redundant Server Pair
    • Creating an Emergency Repair Disk
    • Checking Control Builder Operation and Logging On
      • Changing the default Operator's password
      • Logging on to Control Builder
• Chapter 6: Additional Redundant Server Procedures
  • Adding Redundancy to R500.1 Non-Redundant Server Systems
    • Changing the Computer Name on a ProcessLogix Server
  • Completing the ProcessLogix R500.1 Setup on a Redundant Server Pair
    • Changing Hosts File Entries
    • Changing TCP/IP address on a Secondary Server (SERVERB)
    • Changing the ProcessLogix License
  • Setting up Primary Server (SERVERA)
    • Making Redundant Hardware File Entries
    • Configuring the Time Service
  • Setting Up Secondary Server (SERVERB)
    • Making Redundant Hardware File Entries
    • Configuring the Time Service
    • Confirming Data Link is Available
  • Configuring Stations in Quick Builder (on SERVERA)
  • Setting Up Station on SERVERA
  • Setting Up Station on SERVERB
  • Setting up the Redundant ERDB
  • Restarting Redundant Servers
  • Synchronizing Server Databases on Redundant Server
    • Confirming Databases are Synchronized
    • Synchronizing Other Files
  • Upgrading Hardware Component Firmware
    • Checking Control Builder Operation and Logging On
    • Backing Up a ProcessLogix Server Hard Drive to Tape
    • Creating an Emergency Repair Disk
• Chapter 7: Firmware Maintenance Procedures
  • 1784-PCIC Driver Installation
    • Install Hardware Device Drivers
    • Verify the 1784-PCIC Driver Version
  • 1784-PCIC Firmware Installation
    • Starting Network Tools Application
    • Updating the 1784-PCIC Firmware
  • Upgrading Hardware Component Firmware
    • About Firmware Upgrades
    • Firmware Revision Level Reference
    • Important Usage Considerations
      • Starting Network Tools Application
    • Loading 1757-PLX52, TC-MUX021, or 1757-FIM Boot and Personality Images
      • Special Considerations
      • Loading Boot Image
      • Loading Personality Image
    • Updating Firmware in CNB, ENET, IOM, SRM, PIM or ControlNet Adapter
    • Redundant Chassis Firmware Upgrade Precautions
    • Setting CNB Module NUT Timing
    • Updating Firmware in ABRIO
• Chapter 8: Supplementary Procedures
  • Stopping ProcessLogix Applications and Services
  • Installing Knowledge Builder on a Non-ProcessLogix System
    • Installing Knowledge Builder on Windows 2000
    • Installing Knowledge Builder on Windows XP
    • Removing Knowledge Builder
    • Installing Knowledge Builder
      • Installing Adobe Acrobat
      • Installing Knowledge Builder Components
  • Launching ProcessLogix Knowledge Builder
  • SQL Server
    • SQL Status
  • Cancelling a Software Component Installation
  • Manual System Backup/Restore Procedures
    • Backing Up a ProcessLogix R500.1 Server to Tape
    • Restoring a ProcessLogix Server System From a Backup Tape
  • Using Network Tools
    • About Network Tools
    • Usage guidelines
    • Online help
    • Making First Time Network Tools Settings
  • Installing and Running NetShield with ProcessLogix
    • Background
    • Removing Existing NetShield Installation
    • Installing NetShield and Configuring Directories for Scan Exclusion
  • Changing the Computer Name on a ProcessLogix Server
    • Exporting the Engineering Repository Database
    • Stopping ProcessLogix Applications and Services
    • Removing Selected ProcessLogix R500.1 Components
    • Remove ProcessLogix R500.1 Server Components
    • Verifying and Finalizing Component Removal
    • Changing the PC Name
    • PC Naming Rules
    • Reinstalling ProcessLogix R500.1 Components
    • Restoring the Data
  • Changing the Computer Name on a ProcessLogix Client
    • Changing the Computer Name on a Windows 2000 Client
    • Changing the Computer Name on a Windows XP Client
    • Procedure for Configuring a ProcessLogix Client
      • Changing Hosts files entries
      • Setting Up a ProcessLogix Client with a Non-redundant Server
      • Setting up a ProcessLogix Client with Redundant Servers
  • Adding 1757-PLX52 Controller Redundancy to R500.1 Non-Redundant 1757-PLX52 Controller Configurations
    • Deleting a Non-Redundant 1757-PLX52 and Unassigning its Contents
    • Installing and connecting Redundant Chassis Pair (RCP) Hardware
    • Updating Firmware Revision Levels
    • Creating a Redundant 1757-PLX52
• Chapter 9: New Functions and Features
  • Engineering Tools Enhancements
  • Server Enhancements
    • New Alarm/Event subsystem
    • Updated Station & HMIWeb Display Builder
    • Plant Data Model Enhancements
    • Integrated Windows 2000 Security for ProcessLogix Operators
    • Updated OPC Support
      • OPC Alarm and Event Server
    • Updated System Displays
    • Updated Application Development
    • Updated Network API Support for Visual Basic
  • Hardware Enhancements
    • Ethernet Supervisory Network
    • Flex I/O
    • 1756-DNB DeviceNet Interface Module
    • 1757-ABRIO
• Chapter 10: Major ProcessLogix Software Components
  • Major ProcessLogix Engineering Tools Software Revisions
  • Major ProcessLogix Server Software Revisions
  • Embedded Software Components
  • External, Third Party Qualified Software Components
  • Miscellaneous SCADA Component Revisions
• Chapter 11: Performance and Capacity Specifications
  • Server/Client Performance and Capacity
    • PC Platform Requirements
    • Server Requirements
    • Platform System Configuration Definitions
      • Minimum
      • Typical
      • Performance
    • Client Platform Requirements
    • Application Usage
    • User Interface Capacity and Performance
    • Control Builder Considerations
    • Server Redundancy
    • Client/Server Communication Capacity
    • Server Notifications
    • Server Data Access
  • Controller and Communications Capacity and Performance
    • Control Network Capacity
    • System Communications Load Philosophy and Guidelines
    • System Communications Limits
      • Node Address Range Limits
      • Connection Limits
      • Node Processing Load Limits
      • Communications Load Limits
    • Controller Communications
    • Controller Notifications
    • Controller Redundancy
    • 1757-PLX52 Resources
  • I/O Performance and Capacity Specifications
    • PROFIBUS DP Capacity and Topology Specifications
    • FIM Performance Limits
    • FIM Display-related Performance Limits
    • I/O Module Publication Periods
  • Special Considerations
    • Device Control May Generate Nuisance Alarms
    • Migration Consideration
    • ERDB is Master for Configuration Data in R500.1
    • Possible Loss of Communication with CPM
• How Are We Doing?
• Backcover