Document Outline

• PowerFlex Digital DC Drive User Manual
• Summary of Changes
  • New and Updated Information
• Table of Contents
• Preface
  • Drive Storage Conditions
  • Drive Nameplate Data
  • Drive Frame Sizes
  • Drive Firmware Version
  • Specifications
  • Additional Resources
  • Technical Support
  • Conventions
  • General Precautions
  • Standard Drive Catalog Number Explanation
  • Standard Drive Catalog Number Explanation, Cont.
  • Standalone Regulator Catalog Numbers
• Chapter 1
  • Installation and Wiring
    • Mounting Considerations
      • Operating Conditions and Temperatures
      • Minimum Mounting Clearances
    • Approximate Drive Dimensions and Weights
    • Lifting PowerFlex DC Drives
      • Mounting Frame C and D Drives
    • Removing the Drive Covers
      • Frame A Drives
      • Frame B and C Drives
      • Frame D
    • Isolation Transformers / Line Reactors
    • Using Contactors
      • AC Input Contactors
      • DC Output Contactors
      • Dynamic Brake Resistors
    • General Grounding Requirements
      • Safety Ground (PE)
      • Power Feeder
      • Encoder/Resolver Ground Connections
      • Tachometer Ground Connections
    • Grounding for Installations in an Ungrounded or High- Impedance Neutral Ground or System
      • Power Distribution
    • CE Conformity
      • Low Voltage Directive (2006/95/EC)
      • EMC Directive (2004/108/EC)
      • General Considerations
      • Installation Requirements Related to the Low Voltage Directive
      • Installation Requirements Related to EN 61800-3 and the EMC Directive
      • Pollution Degree Ratings According to EN 61800-5-1
    • Power Circuit Protection
    • Control Power Protection
    • Cable and Wiring Recommendations
    • Power Wiring
      • AC Input Voltages
      • DC Output Voltages
      • Typical Power Wiring Diagrams
      • Armature Converter Connections
      • Armature Voltage Feedback Connections
      • Field Converter Connections
      • Field Current Configuration
      • Set DIP Switch S14 to the Correct Value
      • Relay Outputs
      • Thermistors and Thermal Switches
      • Control Circuit Input Power
      • Frame C Heatsink Cooling Fans Power Supply Terminals
      • Frame D Heatsink Cooling Fan Power Supply Terminals
      • Frame C and D Armature Fuse Signal Terminals
    • DIP Switch and Jumper Settings
    • I/O Wiring
      • I/O Signal and Control Wiring
      • I/O Wiring Examples
      • Digital Encoder Terminal Block
      • DC Analog Tachometer Terminal Block
      • Resolver Feedback Module
      • I/O and Control Wire Routing
• Chapter 2
  • Drive Start Up
    • Drive Start Up Checklist
    • Before Applying Power to the Drive
      • Verify all Drive Configuration Settings
      • Verify the Power Wiring
      • Verify the Control and I/O Wiring
    • Applying Power to the Drive
      • Apply Voltage to the Control Circuits
      • Verify the Control Voltages
      • Load the Default Settings
      • Configure the Most Commonly Used Parameters
      • Tune the Current Regulator
      • Verify Motor Rotation and Run Feedback Polarity Checks
      • Configure the Speed Feedback Parameters
      • Tune the Speed Regulator
      • Verify Speed Reference Settings and Drive Operation
• Chapter 3
  • Programming and Parameters
    • About Parameters
      • Parameters Table Example
    • How Parameters are Organized
      • File–Group–Parameter Order
      • Numbered List View
      • Cross Reference Tables
      • Basic Parameter View
      • Advanced Parameter View
      • Monitor File
      • Motor Control File
      • Speed Command File
      • Dynamic Control File
      • Applications File
      • Utility File
      • Communications File
      • Input / Output File
    • Parameter Cross Reference – by Name
    • Parameter Cross Reference – by Number
• Chapter 4
  • Troubleshooting
    • Faults and Alarms
    • Drive Status
      • HIM Indicators
    • Manually Clearing Faults
    • Fault Descriptions
    • Clearing Alarms
    • Alarm Descriptions
    • Common Drive Symptoms and Corrective Actions
      • Drive will not start
      • Drive starts but motor does not turn and no armature current
      • The motor does not reach commanded speed
      • The motor is turning in the wrong direction
      • The motor reaches maximum speed immediately
    • Testpoint Codes and Functions
• Appendix A
  • Supplemental Drive Information
    • Specifications
    • IP20 NEMA/UL Type Open Watts Loss
    • Communication Configurations
      • Typical Programmable Controller Configurations
      • Logic Command/Status Words
    • Drive Power Circuit Protection
      • Frame A and B Fuse Information
      • Frame C and D Fuse Information
    • Control Power Circuit Protection Fuses
      • Switching Power Supply Circuit Board Fuses
      • Frame B Pulse Transformer Circuit Board Fuses
      • Frame C Transient Noise Filter Circuit Board Fuses
      • Frame D Overvoltage Clipping Circuit Board Fuses
    • AC Input Line Reactors and AC Input Contactors
    • Isolation Transformers
    • Dynamic Brake Resistor Kits and DC Output Contactors
    • DC Contactor Crimp Lug Kit Specifications
    • Alternate Dynamic Brake Resistor Kits and DC Output Contactors
    • Alternate EMC Filters
    • Terminal Adapter Kits for Frame D Drives
• Appendix B
  • HIM Overview
    • External and Internal Connections
    • LCD Display Elements
    • ALT Functions
      • Using the S.M.A.R.T. List Screen
    • Menu Structure
    • Viewing and Editing Parameters
      • LCD HIM
    • Removing/Installing the HIM
• Appendix C
  • Application Notes
    • Alpha Test Mode
      • Alpha Test Setup and Operation
    • Analog Input Configuration
      • Example 1:
      • Example 2:
      • Analog Input Signal Comparison
    • Current / Speed Curve
    • Drive Reference and Feedback Scaling
      • Armature Voltage Feedback
      • DC Analog Tachometer Feedback
      • Encoder Feedback
      • Drive Reference and Feedback Scaling Examples
      • Speed Feedback
    • Droop Compensation
    • Field Weakening Mode Configuration (v1.006)
      • Using a DC Contactor Only (Firmware v1.006 Only)
      • Using a DC Contactor and a Dynamic Brake (Firmware v1.006 Only)
      • Using an Inverting Fault Device Only (Firmware v1.006 Only)
      • Using a DC Contactor and an Inverting Fault Device (Firmware v1.006 Only)
      • Using a DC Contactor, a Dynamic Brake and an Inverting Fault Device (Firmware v1.006 Only)
    • PID Function
      • Configure a Line Speed Signal
      • Configure the Feedback Signal in the Follower Drive(s)
      • Configure the Tension Set Point Signal in the Follower Drive(s)
    • Reference Control
      • “Auto” Speed Sources
      • “Manual” Speed Sources
      • Changing Speed Sources
      • Torque Reference Source
      • Auto/Manual Examples
    • Resolver Cable Balance Tuning Test
      • Performing the Cable Balance Tuning Test
    • Resolver Type Selection
    • S-curve Configuration
      • S-curve Acceleration Ramp Example:
    • Scale Blocks
      • Linking Parameters Via the Scale Block Parameters
    • Speed Regulation Functions
      • Adaptive Speed Regulator
      • Speed Up Function
      • Speed Threshold Indicators
      • Speed Zero Function
      • Speed Draw Function
    • Speed / Torque Mode Selection
      • Zero Torque Mode
      • Speed Regulation Mode
      • Torque Regulation Mode
      • Speed Limited Adjustable Torque (SLAT) Min Mode and SLAT Max Mode
      • Sum Mode
    • Start At Powerup
    • Fine Tuning the Regulators
      • Manually Adjusting the Current Regulator Tune Settings
      • Fine Tuning the Field Current Regulator
      • Fine Tuning the Speed Regulator
      • Fine Tuning the Voltage Regulator in the Field Converter
      • Tuning the Field Current Curve
• Appendix D
  • Control Block Diagrams
    • Diagram Conventions
• Appendix E
  • Installing a Communication Adapter
    • Communication Adapter Kits
    • What The Communication Adapter Kit Includes
    • Tools That You Need
    • Safety Precautions
    • Installing the Communication Adapter Module in the Drive
      • Frame A:
      • Frames B and C
      • Frame D
• Appendix F
  • Optional Analog and Digital I/O Expansion Circuit Board
    • What This Option Board Provides
    • I/O Expansion Board Wiring
• Appendix G
  • Optional 115V AC to 24V DC I/O Converter Circuit Board
    • What This Option Board Provides
    • I/O Converter Board Wiring
• Appendix H
  • PowerFlex DC Standalone Regulator Installation
    • Installation and Wiring Instructions
• Appendix I
  • History of Changes
    • 20P-UM001H-EN-P, April 2011
    • 20P-UM001G-EN-P, October 2010
    • 20P-UM001F-EN-P, June 2009
    • 20P-UM001E-EN-P, November 2008
  • Index
• Back Cover