Yaskawa iQpump Micro User Manual

Page 176

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Digital Operator Display

Fault Name

The braking transistor or braking resistor

are wired incorrectly

• Check braking transistor and braking resistor wiring for errors.
• Properly rewire the braking resistor device.

Drive fails to operate properly due to noise

interference

• Review the list of possible solutions provided for controlling noise.
• Review the section on handling noise interference and check the control circuit lines, main circuit lines,

and ground wiring.

Load inertia is set incorrectly

• Check the load inertia settings when using KEB, overvoltage suppression, or Stall Prevention during

deceleration.

• Adjust the load inertia ratio in L3-25 to better match the load.

Motor hunting occurs

• Adjust the parameters that control hunting.
• Set the gain for Hunting Prevention (n1-02).

Digital Operator Display

Fault Name

PF

Input Phase Loss
Drive input power has an open phase or has a large imbalance of voltage between phases. Detected when

L8-05 is set to 1 (enabled).

Cause

Possible Solution

There is phase loss in the drive input power

• Check for wiring errors in the main circuit drive input power.
• Correct the wiring.

There is loose wiring in the drive input

power terminals

• Ensure the terminals are tightened properly.
• Apply the tightening torque as specified in this manual.

Refer to Wire Gauges and Tightening Torques

on page 70

for details.

There is excessive fluctuation in the drive

input power voltage

• Check the voltage from the drive input power.
• Review the possible solutions for stabilizing the drive input power.

There is poor balance between voltage

phases

Stabilize drive input power or disable phase loss detection.

The main circuit capacitors are worn out

• Check the maintenance time for the capacitors (U4-05).
• Replace the capacitor if U4-05 is greater than 90%. For instructions on replacing the capacitor, contact

Yaskawa or a Yaskawa representative.

Check for problems with the drive input power. If drive input power appears normal but the alarm continues

to occur, replace the drive.

Digital Operator Display

Fault Name

PoC

Pump Over Cycle

Cause

Possible Solution

The pump has exceeded the number of

cycles set in P2-10 in the time set in P2-11

and P2-12 is set to 2 (fault).

• Set the Pump Over Cycle fault characteristics in P2-10 and P2-11.
• Drive response to this condition is controlled by P2-12, Over Cycling Mode.
• Auto-restart of this fault is controlled by L5-52, Pump Over Cycle Fault Retry Selection.
• Set the Pump Over Cycle automatic setpoint compensation in P2-12, Over Cycling Mode, P2-13, Setpoint

Compensation, and P2-14, Maximum Setpoint Compensation.

Digital Operator Display

Fault Name

rH

Braking Resistor Overheat
Braking resistor protection was triggered.

Fault detection is enabled when L8-01 = 1 (disabled as a default).

Cause

Possible Solution

Deceleration time is too short and excessive

regenerative energy is flowing back into the

drive

• Check the load, deceleration time, and speed.
• Reduce the load inertia.
• Increase the deceleration times (C1-01 to C1-04).
• Replace the dynamic braking option with a larger device that can handle the power that is discharged.

The duty cycle is too high

Check the duty cycle. Maximum of 3% duty cycle is available when L8-01 = 1.

Excessive braking inertia

Recalculate braking load and braking power. Reduce the braking load by adjusting braking resistor settings.

The braking operation duty cycle is too

high

Check the braking operation duty cycle. Braking resistor protection for ERF-type braking resistors

(L8-01 = 1) allows a braking duty cycle of maximum 3%.

The proper braking resistor has not been

installed

• Check the specifications and conditions for the braking resistor device.
• Select the optimal braking resistor.

Note:

The magnitude of the braking load trips the braking resistor overheat alarm, NOT the surface temperature. Using the braking resistor more

frequently than its rating permits will trip the alarm even when the braking resistor surface is not very hot.

5.2 Fault Detection

176

YASKAWA TOEP YAIQPM 03B YASKAWA AC Drive - iQpump Micro User Manual

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