Periodic maintenance, Replacement parts, 2 periodic maintenance – Yaskawa iQpump Micro User Manual

Page 202

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6.2 Periodic Maintenance

The drive has various "maintenance monitors." This feature provides advance maintenance warning and eliminates the need

to shut down the entire system for unexpected problems. The drive allows the user to check the following maintenance periods.
• Cooling Fan
• Electrolytic Capacitors (Main Circuit)
• Inrush Prevention Circuit
• IGBT

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Replacement Parts

Table 6.2

contains the estimated performance life of components that require replacement during the life of the drive. Only

use Yaskawa replacement parts for the appropriate drive model and revision.

Table 6.2 Estimated Performance Life

Component

Estimated Performance Life

Cooling Fan

10 years

Electrolytic Capacitors (Main Circuit)

10 years

<1>

<1> The drive has few serviceable parts and may require complete drive replacement.

NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for the purpose of replacing parts

to maintain performance. Some parts may require more frequent replacement due to poor environments or rigorous use.

Usage conditions for estimated performance life:

• Ambient temperature: Yearly average of 40 °C

• Load factor: 80% maximum

• Operation time: 24 hours a day

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Performance Life Monitors

The drive calculates the maintenance period for components that may require replacement during the life of the drive. A

percentage of the maintenance period is displayed on the LED digital operator by viewing the appropriate monitor parameter.
When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends

checking the maintenance period regularly to ensure maximum performance life.

Table 6.3 Performance Life Monitors Used for Component Replacement

Parameter

Component

Contents

U4-03

Cooling Fan

Displays the accumulated operation time of the cooling fan, from 0 to 99999 hours. This value is

automatically reset to 0 once it reaches 99999.

U4-04

Displays the accumulated cooling fan operation time as a percentage of the specified maintenance

period (displayed in percent %).

U4-05

Main Circuit (DC bus)

Electrolytic Capacitors

Displays the accumulated time the capacitors are used as a percentage of the specified maintenance

period.

U4-06

Inrush (pre-charge) relay

Displays the number of times the drive is powered up as a percentage of the performance life of

the inrush circuit.

U4-07

IGBT

Displays the percentage of the maintenance period reached by the IGBTs.

6.2 Periodic Maintenance

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YASKAWA TOEP YAIQPM 03B YASKAWA AC Drive - iQpump Micro User Manual

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