Document Outline

• toc
  • California Proposition 65 Warning
  • Declaration of Conformity
    • Whole Body and Hand-Arm Vibration Levels
    • Noise Levels
    • Introduction
    • List of Revisions
    • Serial Number
    • 1Safety
      • 1.1Safety Alert Symbols
      • 1.2Signal Words
      • 1.3General Safety
      • 1.4Maintenance Safety
      • 1.5Hydraulic Safety
      • 1.6Tire Safety
      • 1.7Battery Safety
      • 1.8Welding Precaution
      • 1.9Engine Safety
        • 1.9.1High Pressure Rails
        • 1.9.2Engine Electronics
      • 1.10Safety Signs
        • 1.10.1Installing Safety Decals
      • 1.11Safety Sign Locations
      • 1.12Interpreting Safety Signs
    • 2Description
      • 2.1Definitions
      • 2.2Specifications
      • 2.3Windrower Dimensions
      • 2.4Component Location
    • 3Operator’s Station
      • 3.1Operator Console
      • 3.2Operator Presence System
        • 3.2.1Header Drive
        • 3.2.2Engine and Transmission
      • 3.3Operator’s Seat Adjustments
        • 3.3.1Fore-Aft
        • 3.3.2Seat Suspension and Height
        • 3.3.3Vertical Dampener
        • 3.3.4Armrest
        • 3.3.5Fore-Aft Isolator Lock
        • 3.3.6Seat Tilt
        • 3.3.7Armrest Angle
        • 3.3.8Lumbar Support
      • 3.4Training Seat
      • 3.5Seat Belts
      • 3.6Steering Column Adjustment
      • 3.7Lighting
        • 3.7.1Cab-Forward Lighting: Field
        • 3.7.2Engine-Forward Lighting: Road
        • 3.7.3Cab-Forward Lighting: Road (Optional)
        • 3.7.4Beacon Lighting (Optional)
        • 3.7.5HID Auxiliary Lighting (Optional)
      • 3.8Windshield Wipers
      • 3.9Rear View Mirrors
      • 3.10Cab Temperature
        • 3.10.1Heater Shut-Off
        • 3.10.2Air Distribution
        • 3.10.3Climate Controls
      • 3.11Interior Lights
      • 3.12Operator Amenities
      • 3.13Radio
        • 3.13.1AM/FM Radio
        • 3.13.2Antenna Mounting
      • 3.14Horn
      • 3.15Engine Controls and Gauges
      • 3.16Windrower Controls
      • 3.17Header Controls
        • 3.17.1Header Drive Switch
        • 3.17.2Header Drive Reverse Button
        • 3.17.3Ground Speed Lever (GSL) Header Switches
          • Display Selector Switch
          • Reel Position Switches
          • Header Position Switches
          • Reel and Disc Speed Switches
        • 3.17.4Console Header Switches
          • Deck Shift/Float Preset Switch
          • Double Windrow Attachment (DWA) / Swath Roller Switch (if installed)
      • 3.18Cab Display Module (CDM)
        • 3.18.1Engine and Windrower Functions
        • 3.18.2Header Functions
        • 3.18.3Operating Screens
          • Ignition ON, Engine Not Running
          • Engine-Forward, Engine Running
          • Cab-Forward, Engine Running, Header Disengaged
          • Cab-Forward, Engine Running, Header Engaged, Draper Header, Index Switch OFF
          • Cab-Forward, Engine Running, Header Engaged, Draper Header, Index Switch ON
          • Cab-Forward, Engine Running, Header Engaged, Rotary Header Installed
          • Miscellaneous Operational Information
        • 3.18.4Cab Display Module (CDM) Warning/Alarms
          • Engine Warning Lights
          • Display Warnings and Alarms
        • 3.18.5Cab Display Module (CDM) Programming
        • 3.18.6Cab Display Options
          • Setting the Cab Display Language
          • Changing the Windrower Display Units
          • Adjusting the Cab Display Buzzer Volume
          • Adjusting the Cab Display Backlighting
          • Adjusting the Cab Display Contrast
        • 3.18.7Calibrating the Header Sensors
          • Calibrating the Header Height Sensor
          • Calibrating the Header Tilt Sensor
          • Calibrating the Header Float Sensor
        • 3.18.8Programming the Windrower
          • Setting the Knife Overload Speed
          • Setting the Rotary Disc Overload Speed
          • Setting the Header Knife Speed
          • Setting the Hydraulic Overload Pressure
          • Setting the Header Index Mode
          • Setting the Return to Cut Mode
          • Setting the Header Cut Width
          • Activating the Double Windrower Attachment (DWA)
          • Setting the Auto Raise Height
          • Displaying Reel Speed
          • Setting the Windrower’s Tire Size
          • Setting the Engine Intermediate Speed Control (ISC) RPM
        • 3.18.9Activating Cab Display Lock Outs
          • Activating Knife Speed Control Lock Out
          • Activating Rotary Disc Speed Control Lock Out
          • Activating the Header Float Control Lock Out
          • Activating the Draper Speed Control Lock Out
          • Activating the Auger Speed Control Lock Out
          • Activating the Reel Speed Control Lock Out
          • Activating the Reel Fore-Aft Control Lock Out
          • Activating the Header Tilt Control Lock Out
        • 3.18.10Displaying Activated Cab Display Lock Outs
        • 3.18.11Troubleshooting Windrower Problems
          • Displaying the Windrower and Engine Error Codes
          • Switching the Installed Header Sensors On or Off
          • Displaying Header Sensors Input Signals
          • Forcing a Header ID
        • 3.18.12Troubleshooting Header Problems
          • Testing the Header Up/Down Function using the Cab Display Module€(CDM)
          • Testing the Reel Up/Down Function using the Cab Display Module€(CDM)
          • Testing the Header Tilt Function using the Cab Display Module (CDM)
          • Testing the Reel Fore and Aft Function using the Cab Display Module€(CDM)
          • Activating the Hydraulic Purge using the Cab Display Module€(CDM)
          • Testing the Knife Drive Circuit using the Cab Display Module (CDM)
          • Testing the Draper Drive Circuit using the Cab Display Module (CDM)
          • Testing the Reel Drive Circuit using the Cab Display Module (CDM)
          • Testing the Rotary Disc Drive Circuit using the Cab Display Module€(CDM)
          • Testing the Double Windrower Attachment (DWA) Drive using the Cab Display Module€(CDM)
        • 3.18.13Engine Error Codes
        • 3.18.14Cab Display Module (CDM) and Windrower Control Module (WCM) Fault Codes
    • 4Operation
      • 4.1Owner/Operator Responsibilities
      • 4.2Symbol Definitions
        • 4.2.1Engine Functions
        • 4.2.2Windrower Operating Symbols
        • 4.2.3Header Functions
      • 4.3Operating the Windrower
        • 4.3.1Operational Safety
        • 4.3.2Break-In Period
        • 4.3.3Preseason Checks/Annual Service
          • Air Conditioning Compressor Coolant Cycling
        • 4.3.4Daily Checks and Maintenance
        • 4.3.5Engine Operation
          • Starting the Engine
            • Normal Start
            • Cold Start
          • Engine Warm-Up
          • Engine Intermediate Speed Control (ISC)
          • Shutting Down the Engine
          • Filling Fuel Tank
          • Engine Temperature
          • Engine Oil Pressure
          • Electrical
          • Engine Warning Lights
        • 4.3.6Windrower Operation
          • Entering and Exiting the Windrower
          • Driving Forward in Cab-Forward Mode
          • Driving in Reverse in Cab-Forward Mode
          • Driving Forward in Engine-Forward Mode
          • Driving in Reverse in Engine-Forward Mode
          • Spin Turning
          • Stopping
        • 4.3.7Adjusting Caster Tread Width
        • 4.3.8Transporting the Windrower
          • Driving on the Road
          • Towing Header with Windrower
            • Converting from Field to Transport Mode
            • Attaching Header Transport Hitch to Header
            • Converting from Transport Mode to Field Operation
          • Towing the Windrower (Emergency)
          • Final Drives
        • 4.3.9Storing the Windrower
      • 4.4Operating with a Header
        • 4.4.1Header Safety Props
        • 4.4.2Header Float
          • Float Operating Guidelines
          • Checking Float
            • Adjusting Float Using Drawbolts
          • Float Options
        • 4.4.3Levelling the Header
        • 4.4.4Header Drive
          • Engaging and Disengaging the Header
          • Reversing the Header
        • 4.4.5Adjusting Header Angle
          • Checking Self-Locking Center-Link Hook
        • 4.4.6Cutting Height
        • 4.4.7Return to Cut
          • Programming the Return to Cut Feature
          • Using the Return to Cut Feature
        • 4.4.8Auto Raise Height
          • Programming the Auto Raise Height Feature
          • Using the Auto Raise Height Feature
        • 4.4.9Header Drop Rate
        • 4.4.10Double Windrowing
          • Double Windrow Attachment (DWA) Deck Position
          • Double Windrow Attachment (DWA) Draper Speed
        • 4.4.11Swath Roller Operation
      • 4.5Attaching and Detaching Headers
        • 4.5.1Attaching a D-Series Header
          • Attaching a D-Series Header: Hydraulic Center-Link with Optional Self-Alignment
          • Attaching a D-Series Header: Hydraulic Center-Link without Self-Alignment
        • 4.5.2Detaching a D-Series Header
          • Detaching a D-Series Header: Hydraulic Center-Link
        • 4.5.3Attaching an A-Series Header
          • Attaching an A-Series Header: Hydraulic Center-Link with Optional Self-Alignment
          • Attaching an A-Series Header: Hydraulic Center-Link without Self-Alignment
        • 4.5.4Detaching an A-Series Header
          • Detaching an A-Series Header: Hydraulic Center-Link
        • 4.5.5Attaching an R-Series Header
          • Attaching an R-Series Header: Hydraulic Center-Link with Optional Self-Alignment
          • Attaching an R-Series Header: Hydraulic Center-Link without Self-Alignment
        • 4.5.6Detaching an R-Series Header
          • Detaching an R-Series Header: Hydraulic Center-Link
      • 4.6Operating with a D-Series Header
        • 4.6.1Attaching Header Boots
        • 4.6.2Header Position
        • 4.6.3Adjusting the Reel Fore-Aft Position
        • 4.6.4Adjusting the Reel Height
        • 4.6.5Reel Speed
          • Setting Reel to Ground Speed
          • Setting the Reel Only Speed
        • 4.6.6Draper Speed
          • Setting Draper to Ground Speed
          • Setting Draper Minimum Speed
          • Setting Draper Index
          • Setting Draper Speed Independent of Ground Speed
        • 4.6.7Knife Speed
          • Setting Knife Speed “On the Go”
        • 4.6.8Deck Shift Control
          • Deck Shift
          • Setting Float Options with Deck Shift
      • 4.7Operating with an A-Series Header
        • 4.7.1Auger Speed
          • Auger Speed on A30-D Headers
          • Setting the Auger Speed on A40-D Headers
        • 4.7.2Reel Speed
          • Reel Speed on A30-D Headers
          • Reel Speed on A40-D Headers
            • Adjusting Reel Speed “On The Go”
            • Setting Reel to Ground Speed
        • 4.7.3Knife Speed
          • Setting Knife Speed “On the Go”
      • 4.8Operating with an R-Series Header
        • 4.8.1Disc Speed
          • Setting Disc Speed
    • 5Maintenance and Servicing
      • 5.1Preparation For Servicing
      • 5.2Torque Specifications
        • 5.2.1SAE Bolt Torque Specifications
        • 5.2.2Metric Bolt Specifications
        • 5.2.3Metric Bolt Specifications Bolting into Cast Aluminum
        • 5.2.4Flare-Type Hydraulic Fittings
        • 5.2.5O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
        • 5.2.6O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
        • 5.2.7O-Ring Face Seal (ORFS) Hydraulic Fittings
      • 5.3Maintenance Specifications
        • 5.3.1Recommended Fuel, Fluids, and Lubricants
          • Storing Lubricants and Fluids
          • Fuel Specifications
          • Lubricants, Fluids, and System Capacities
          • Filter Part Numbers
        • 5.3.2Conversion Chart
      • 5.4Engine Compartment Hood
        • 5.4.1Opening Hood (Lower Position)
        • 5.4.2Closing Hood (Lower Position)
        • 5.4.3Opening Hood (Highest Position)
        • 5.4.4Closing Hood (Highest Position)
      • 5.5Maintenance Platforms
        • 5.5.1Opening Platforms (Standard Position)
        • 5.5.2Closing Platforms (Standard Position)
        • 5.5.3Opening Platforms (Major Service Position)
        • 5.5.4Closing Platforms (Major Service Position)
      • 5.6Windrower Lubrication
        • 5.6.1Lubricating the Windrower
        • 5.6.2Lubrication Points
      • 5.7Operator’s Station
        • 5.7.1Seat Belts
        • 5.7.2Safety Systems
          • Checking Operator Presence System
          • Checking Engine Interlock
        • 5.7.3Ground Speed Lever (GSL) Adjustments
          • Adjusting Ground Speed Lever (GSL) Lateral Movement
          • Adjusting Ground Speed Lever (GSL) Fore-Aft Movement
        • 5.7.4Steering Adjustments
          • Checking Steering Link Pivots
          • Checking Steering Chain Tension
        • 5.7.5Park Brake
          • Adjusting and Replacing Interlock Switch
        • 5.7.6Heating, Ventilating, and Air Conditioning (HVAC) System
          • Fresh Air Intake Filter
            • Removing Fresh Air Filter
            • Inspecting And Cleaning Fresh Air Filter Element
            • Installing Fresh Air Filter
          • Return Air Cleaner/Filter
            • Removing and Installing Return Air Filter/Cleaner
            • Cleaning Return Air Cleaner
          • Air Conditioning Condenser
          • Air Conditioning Evaporator
            • Removing Air Conditioning Cover
            • Cleaning Air Conditioning Evaporator Core
            • Installing Air Conditioning Cover
          • Air Conditioning (A/C) Compressor
            • Servicing the Air Conditioning Compressor
        • 5.7.7Engine
          • General Engine Inspection
          • Turning Engine Manually
          • Engine Oil
            • Checking Engine Oil Level
            • Changing Engine Oil
            • Draining Engine Oil
            • Replacing Engine Oil Filter
            • Adding Engine Oil
          • Air Intake System
            • Air Filter Restriction Indicator
            • Removing Primary Air Filter
            • Installing Primary Air Filter
            • Cleaning Engine Air Filter Primary Element
            • Removing and Installing Secondary Air Filter
          • Fuel System
            • Removing and Installing Fuel Tank Vent Filter
            • Maintaining Fuel Filters
            • Removing Primary Fuel Filter
            • Installing Primary Fuel Filter
            • Removing Secondary Fuel Filter
            • Installing Secondary Fuel Filter
            • Draining Fuel Tank
            • Fuel/Water Separator
            • Removing Water from Fuel System
            • System Priming
            • Priming Fuel System
          • Engine Cooling System
            • Inspecting Radiator Cap
            • Checking Engine Coolant Strength
            • Checking Coolant Level
            • Changing Coolant
            • Draining Coolant
            • Adding Coolant
            • Maintaining Engine Cooling Box
            • Opening Cooler Box Screen
            • Charge Air Cooling
            • Cleaning Screens and Coolers
            • Cleaning Cooler Box Components
            • Adjusting Screen Cleaner Duct to Screen Clearance
            • Closing Cooler Box Screen
          • Gearbox
            • Checking Lubricant Level and Adding Lubricant
            • Changing Lubricant
          • Exhaust System
          • Belts
            • Tensioning Alternator/Fan Belt
            • Replacing Fan Belt
            • Tensioning Air Conditioner (A/C) Compressor Belt
            • Replacing Air Conditioner A/C Compressor Belt
          • Engine Speed
            • Throttle Adjustment
        • 5.7.8Electrical System
          • Preventing Electrical System Damage
          • Battery
            • Maintaining the Battery
            • Battery Main Disconnect Switch
            • Charging the Battery
            • Boosting the Battery
            • Adding Electrolyte to the Battery
            • Removing Batteries
            • Installing Batteries
            • Connecting Batteries
          • Headlights: Engine-Forward
            • Aligning Headlights
            • Replacing Headlight Bulb
          • Field Lights: Cab-Forward
            • Adjusting Field Lights
            • Replacing Field Light Bulb
          • Flood Lights: Forward
            • Adjusting Forward Flood Lights
            • Replacing Bulb in Cab-Forward Flood Light
          • HID Auxiliary Lighting (Optional - MD #B5596)
            • Adjusting HID Auxiliary Lights (if Installed)
            • Replacing HID Lamp (if Installed)
          • Flood Lights: Rear
            • Adjusting Rear Flood Lights
            • Replacing Bulb in Rear Flood Light
          • Replacing Bulbs in Red and Amber Lights
          • Replacing Red Tail Lights (if installed)
          • Replacing the Bulbs in Beacon Lights (if installed)
          • Replacing a Console Gauge Light
          • Replacing the Cabin Dome Light
          • Replacing the Ambient Light Fixture
          • Turn Signal Indicators
          • Accessing Circuit Breakers and Fuses
            • Checking and Replacing Fuses
            • Replacing Circuit Breakers and Relays
            • Fuse Box Decal
            • Inspecting and Replacing 125A Main Fuses
        • 5.7.9Hydraulic System
          • Checking and Filling Hydraulic Oil
          • Hydraulic Oil Cooler
          • Draining Hydraulic Oil
          • Servicing the Lift Filter
            • Removing Lift Filter
            • Installing Lift Filter
          • Header and Reel Hydraulics
            • Relief Valve and Overload Settings
            • Flow Control Blocks
            • Adjusting Header Drop Rate
            • Adjusting Reel Drop Rate
          • Traction Drive Hydraulics
            • Checking Transmission Oil Pressure
            • Checking Charge Pump Pressure
          • Hoses and Lines
        • 5.7.10Wheels and Tires
          • Drive Wheel
            • Inflating Drive Wheel Tire
            • Tightening Drive Wheel Nuts
            • Lubricating Wheel Drive
            • Checking Wheel Drive Lubricant Level
            • Adding Wheel Drive Lubricant
            • Changing Wheel Drive Lubricant
            • Servicing Drive Wheel
            • Raising Drive Wheel
            • Removing Drive Wheel
            • Installing Drive Wheel
            • Lowering Drive Wheel
          • Caster Wheel
            • Inflating Caster Tire
            • Tightening Caster Wheel Nuts
            • Servicing Caster Wheels
            • Raising Caster Wheel (Formed and Forked)
            • Lowering Caster Wheel (Formed and Forked)
            • Removing Forked Caster Wheel
            • Installing Forked Caster Wheel
            • Removing Formed Caster Wheel
            • Installing Formed Caster Wheel
            • Tightening Caster Wheel Anti-Shimmy Dampeners
            • Ballast Requirements
        • 5.7.11Maintenance Schedule
          • Break-In Inspections
          • Maintenance Schedule/Record
    • 6Troubleshooting
      • 6.1Engine Troubleshooting
      • 6.2Electrical Troubleshooting
      • 6.3Hydraulics Troubleshooting
      • 6.4Header Drive Troubleshooting
      • 6.5Traction Drive Troubleshooting
      • 6.6Steering and Ground Speed Control Troubleshooting
      • 6.7Cab Air Troubleshooting
      • 6.8Operator’s Station Troubleshooting
    • 7Options and Attachments
      • 7.1Available Options and Attachments
        • 7.1.1AM/FM Radio
        • 7.1.2Automated Steering Systems
        • 7.1.3Booster Spring Kit (External)
        • 7.1.4Booster Spring Kit (Internal)
        • 7.1.5Draper Header Case Drain Kit
        • 7.1.6Completion Kit for Auger and Draper Header Drives
        • 7.1.7Completion Kit for Auger Header Drive and Conditioner Reverser
        • 7.1.8Completion Kit for Draper Header Reel Drive
        • 7.1.9Double Windrow Attachment (DWA)
        • 7.1.10Engine Block Heater
        • 7.1.11Engine Fan Air Baffle
        • 7.1.12HID Auxiliary Lighting
        • 7.1.13Light Header Flotation
        • 7.1.14Lighting and Marking for Cab-Forward Road Travel
        • 7.1.15Pre-Cleaner and Radiator/Charge Air Cooler Sweeps
        • 7.1.16Pressure Sensor
        • 7.1.17Quick Coupler Kit
        • 7.1.18Reversible Fan
        • 7.1.19Self-Aligning Center-Link
        • 7.1.20Swath Roller
        • 7.1.21Towing Harness
        • 7.1.22Warning Beacons
        • 7.1.23Weight Box
        • 7.1.24Windshield Shades
    • 8Engine Error Codes
    • 9Cab Display Module (CDM) Error Codes
• tables
  • Table 2.1 Drive Tires
  • Table 2.2 Caster Tires
  • Table 4.1 Maximum Weight
  • Table 4.2 Knife Speed Table
  • Table 5.1 SAE Grade 5 Bolt and Grade 5 Free Spinning€Nut
  • Table 5.2 SAE Grade 5 Bolt and Grade 5 Distorted Thread Nut
  • Table 5.3 SAE Grade 8 Bolt and Grade 8 Distorted Thread Nut
  • Table 5.4 SAE Grade 8 Bolt and Grade 8 Free SpinningNut
  • Table 5.5 Metric Class 8.8 Bolts and Class 9 Free Spinning Nut
  • Table 5.6 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut
  • Table 5.7 Metric Class 10.9 Bolts and Class 10 Free Spinning Nut
  • Table 5.8 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut
  • Table 5.9 Metric Bolt Bolting into Cast Aluminum
  • Table 5.10 Flare-Type Hydraulic Tube Fittings
  • Table 5.11 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
  • Table 5.12 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
  • Table 5.13 O-Ring Face Seal (ORFS) Hydraulic Fittings
  • Table 5.14 Fuel Specification
  • Table 5.15 System Capacities
  • Table 5.16 M205 Filter Part Numbers
  • Table 5.17 Voltage Chart
  • Table 5.18 Battery Specification
  • Table 5.19 Relief Valve and Overload Settings
  • Table 5.20 Drive Wheel Tire Options
  • Table 5.21 Caster Tire Options
  • Table 5.22 Fluid Capacity and Ballast Weight
  • Table 5.23 Recommended Ballast Weight