2 troubleshooting of warnings – Yaskawa Sigma-5 User Manual: Design and Maintenance - Rotary Motors - Analog Voltage and Pulse Train Reference User Manual

Page 369

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10 Troubleshooting

10.2.2 Troubleshooting of Warnings

10-22

10.2.2 Troubleshooting of Warnings

Refer to the following table to identity the cause of a warning and the action to be taken. Contact your

Yaskawa representative if the problem cannot be solved by the described corrective action.

Warning Num-

ber: Warning

Name (Warning

Description)

Cause

Investigative Actions

Corrective Actions

A.900:

Position Error

Overflow

The servomotor U, V,

and W wirings is faulty.

Check the servomotor main circuit

cable connection.

Confirm that there is no contact fault

in the motor wiring or encoder wiring.

The SERVOPACK gain
is too low.

Check the SERVOPACK gain.

Increase the servo gain by using the
function such as advanced autotuning.

The frequency of the

position reference pulse

is too high.

Reduce the reference pulse frequency,

and operate the SERVOPACK.

Reduce the position reference pulse

frequency or acceleration of position

reference. Or, reconsider the elec-

tronic gear ratio.

The acceleration of the

position reference is too

high.

Reduce the reference acceleration, and

operate the SERVOPACK.

Apply the smoothing function, such as

using the position reference accelera-

tion/deceleration time constant

(Pn216).

Setting of the excessive

position error alarm

level (Pn520) is low

against the operating

condition.

Check the alarm level (Pn520) to see

if it is set to an appropriate value.

Set the Pn520 to proper value.

A SERVOPACK fault

occurred.

Turn the power supply OFF and then

ON again. If the alarm still occurs, the

SERVOPACK may be faulty. Replace

the SERVOPACK.

A.901:

Position Error

Overflow Alarm

at Servo ON

When the servomotor
power is ON, the posi-
tion error exceeded the
parameter setting
(Pn526

×Pn528/100).

Set Pn200.2 to 0 to clear the number
of position error while the servomotor
power is OFF. Or set an appropriate

value for the excessive position error
warning level at servo ON (Pn528).

A.910:

Overload
(Warning before
alarm A.710 or
A.720 occurs)

Incorrect wiring or con-
tact fault of servomotor
and encoder.

Check the wiring.

Confirm that the servomotor and

encoder are correctly wired.

Operation beyond the
overload protection
characteristics.

Check the motor overload characteris-
tics and executed run command.

Reconsider the load conditions and
operating conditions. Or, increase the
motor capacity.

Excessive load was
applied during opera-
tion because the servo-
motor was not driven
due to mechanical prob-
lems.

Check the executed operation refer-
ence and motor speed.

Remove the mechanical problems.

A SERVOPACK fault
occurred.

The SERVOPACK may be faulty.
Replace the SERVOPACK.

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