10 (3) electronic gear ratio equation, 4) electronic gear ratio setting examples – Yaskawa Sigma-5 User Manual: Design and Maintenance - Rotary Motors User Manual

Page 93

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4 Operation

4.2.4 Electronic Gear

4-10

(3) Electronic Gear Ratio Equation

Refer to the following equation to determine the electric gear ratio.

(4) Electronic Gear Ratio Setting Examples

The following examples show electronic gear ratio settings for different load configurations.

A

B

n

m

+

Pitch = P (mm/rev)

m

n

Servomotor

P

G

P/rev

P

G

P/rev ޓ㧦Encoder resolution

Position
loop

Speed
loop

Position reference

Δ

n × P

n × P

B

Δ

A

Δ

P

Δ

Δ

×

×

(

)

m

n

=

P

G

× m

B

A

(

) =

=

P

G

× m ×

P

G

Set A and B with the following parameters.

A

㧦Pn20E

B

㧦Pn210

P mm/rev 㧦Ball screw pitch

: Gear ratio (m is the rotation of the motor and n is the rotation of the load shaft.)

mm/P  㧦Reference unit

mm/P

Step

Operation

Load Configuration

Ball Screw

Disc Table

Belt and Pulley

1

Check machine
specifications.

• Ball screw pitch: 6 mm
• Gear ratio: 1/1

• Rotation angle per

revolution: 360

°

• Gear ratio: 1/100

• Pulley diameter: 100 mm

(pulley circumference:
314 mm)

• Gear ratio: 1/50

2

Check the encoder
resolution.

1048576 (20-bit)

1048576 (20-bit)

1048576 (20-bit)

3

Determine the
reference unit used.

Reference unit: 0.001 mm
(1

μm)

Reference unit: 0.01

°

Reference unit: 0.005 mm
(5

μm)

4

Calculate the travel
distance per load shaft
revolution.

6 mm/0.001 mm=6000

360

°/0.01°=36000

314 mm/0.005 mm=62800

5

Calculate the electronic
gear ratio.

6

Set parameters.

Pn20E: 1048576

Pn20E: 104857600

Pn20E: 52428800

Pn210: 6000

Pn210: 36000

Pn210: 62800

Ball screw
pitch: 6 mm

20-bit encoder

Load shaft

Reference unit: 0.001 mm

20-bit encoder

Load shaft

Reference unit: 0.01

°

Gear ratio:
1/100

Load shaft

Gear ratio: 1/50

Reference unit: 0.005 mm

Pulley diameter:

100 mm

20-bit encoder

1048576

6000

1
1

=

˜

B
A

B
A

1048576

36000

100

1

=

˜

B
A

1048576

62800

50

1

=

˜

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