Document Outline

• Front Cover
• About this Manual
• Safety Precautions
• Warranty
• Applicable Standards
• Contents
• 1 Outline
  • 1.1 Sigma-V Series SERVOPACKs
  • 1.2 SERVOPACKs
  • 1.3 Part Names
  • 1.4 SERVOPACK Ratings and Specifications
    • 1.4.1 Ratings
    • 1.4.2 Basic Specifications
  • 1.5 SERVOPACK Internal Block Diagrams
    • 1.5.1 Single-phase 100-V, SGDV-R70FE1A, -R90FE1A, -2R1FE1A Models
    • 1.5.2 Single-phase 100-V, SGDV-2R8FE1A Model
    • 1.5.3 Single-phase 200-V, SGDV-120AE1A008000 Model
    • 1.5.4 Three-phase 200-V, SGDV-R70AE1A, -R90AE1A, -1R6AE1A Models
    • 1.5.5 Three-phase 200-V, SGDV-2R8AE1A Model
    • 1.5.6 Three-phase 200-V, SGDV-3R8AE1A, -5R5AE1A, -7R6AE1A Models
    • 1.5.7 Three-phase 200-V, SGDV-120AE1A Model
    • 1.5.8 Three-phase 200-V, SGDV-180AE1A, -200AE1A Models
    • 1.5.9 Three-phase 200-V, SGDV-330AE1A Model
    • 1.5.10 Three-phase 200-V, SGDV-470AE1A, -550AE1A Models
    • 1.5.11 Three-phase 200-V, SGDV-590AE1A, -780AE1A Models
    • 1.5.12 Three-phase 400-V, SGDV-1R9DE1A, -3R5DE1A, -5R4DE1A Models
    • 1.5.13 Three-phase 400-V, SGDV-8R4DE1A, -120DE1A Models
    • 1.5.14 Three-phase 400-V, SGDV-170DE1A Model
    • 1.5.15 Three-phase 400-V, SGDV-210DE1A, -260DE1A Models
    • 1.5.16 Three-phase 400-V, SGDV-280DE1A, -370DE1A Models
  • 1.6 Examples of Servo System Configurations
    • 1.6.1 Connecting to SGDV-*** FE1A SERVOPACK
    • 1.6.2 Connecting to SGDV-*** AE1A SERVOPACK
    • 1.6.3 Connecting to SGDV-*** DE1A SERVOPACK
  • 1.7 SERVOPACK Model Designation
  • 1.8 Inspection and Maintenance
• 2 Panel Display and Operation of Digital Operator
  • 2.1 Panel Display
    • 2.1.1 Status Display
    • 2.1.2 Alarm and Warning Display
    • 2.1.3 Hard Wire Base Block Display
    • 2.1.4 Displays during Overtravel
  • 2.2 Utility Function Mode (Fn*** )
  • 2.3 Parameter (Pn*** ) Operation
    • 2.3.1 Parameter Classifications
    • 2.3.2 Parameter Notation
    • 2.3.3 Parameter Setting Methods
  • 2.4 Monitor Mode (Un*** )
• 3 Wiring and Connection
  • 3.1 Main Circuit Wiring
    • 3.1.1 Main Circuit Terminals
    • 3.1.2 Using a Standard Power Supply Input (Single-phase 100-V, Three-phase 200-V, or Three-phase 400-V)
    • 3.1.3 Using the SERVOPACK with Single-phase, 200-V Power Input
    • 3.1.4 Using the SERVOPACK with a DC Power Input
    • 3.1.5 Using More Than One SERVOPACK
    • 3.1.6 General Precautions for Wiring
  • 3.2 I/O Signal Connections
    • 3.2.1 I/O Signal (CN1) Names and Functions
    • 3.2.2 Safety Function Signal (CN8) Names and Functions
    • 3.2.3 Example of I/O Signal Connections
  • 3.3 I/O Signal Allocations
    • 3.3.1 Input Signal Allocations
    • 3.3.2 Output Signal Allocation
  • 3.4 Connection to Host Controller
    • 3.4.1 Sequence Input Circuits
    • 3.4.2 Sequence Output Circuits
  • 3.5 Wiring Communications Using Command Option Modules
  • 3.6 Encoder Connections
    • 3.6.1 Encoder Signal (CN2) Names and Functions
    • 3.6.2 Examples of Encoder Connection
  • 3.7 Regenerative Resistors Connections
    • 3.7.1 Connecting Regenerative Resistors
    • 3.7.2 Setting Regenerative Resistor Capacity
  • 3.8 Noise Control and Measures for Harmonic Suppression
    • 3.8.1 Wiring for Noise Control
    • 3.8.2 Precautions on Connecting Noise Filter
    • 3.8.3 Connecting AC/DC Reactor for Harmonic Suppression
• 4 Operation
  • 4.1 Option Module Function Settings
    • 4.1.1 Setting Switches S1 and S2 for Option Module Functions
  • 4.2 Settings for Common Basic Functions
    • 4.2.1 Inspection and Checking before Operation
    • 4.2.2 Servomotor Rotation Direction
    • 4.2.3 Overtravel
    • 4.2.4 Electronic Gear
    • 4.2.5 Encoder Output Pulses
    • 4.2.6 Encoder Output Pulse Setting
    • 4.2.7 Holding Brakes
    • 4.2.8 Stopping Servomotor after Receiving Servo OFF Command or Alarm Occurrence
    • 4.2.9 Instantaneous Power Interruption Settings
    • 4.2.10 SEMI-F47 Function (Torque Limit Function for Low Power Supply Voltage for Main Circuit)
    • 4.2.11 Setting Motor Overload Detection Level
  • 4.3 Test Without Motor Function
    • 4.3.1 Related Parameters
    • 4.3.2 Limitations
    • 4.3.3 Digital Operator Display during Testing without Motor
  • 4.4 Limiting Torque
    • 4.4.1 Internal Torque Limit
    • 4.4.2 External Torque Limit
    • 4.4.3 Checking Output Torque Limiting during Operation
  • 4.5 Absolute Encoders
    • 4.5.1 Connecting the Absolute Encoder
    • 4.5.2 Absolute Data Request (Sensor ON Command)
    • 4.5.3 Battery Replacement
    • 4.5.4 Absolute Encoder Setup (Initialization)
    • 4.5.5 Absolute Encoder Reception Sequence
    • 4.5.6 Multiturn Limit Setting
    • 4.5.7 Multi-turn Limit Disagreement (A.CC0)
  • 4.6 Safety Function
    • 4.6.1 Hard Wire Base Block (HWBB) Function
    • 4.6.2 External Device Monitor (EDM1)
    • 4.6.3 Application Example of Safety Functions
    • 4.6.4 Confirming Safety Functions
    • 4.6.5 Connecting a Safety Device
    • 4.6.6 Precautions for Safety Functions
• 5 Adjustments
  • 5.1 Adjustments and Basic Adjustment Procedure
    • 5.1.1 Adjustments
    • 5.1.2 Basic Adjustment Procedure
    • 5.1.3 Monitoring Analog Signals
    • 5.1.4 Safety Precautions on Adjustment of Servo Gains
  • 5.2 Tuning-less Function
    • 5.2.1 Tuning-less Function
    • 5.2.2 Tuning-less Levels Setting (Fn200) Procedure
  • 5.3 Advanced Autotuning (Fn201)
    • 5.3.1 Advanced Autotuning
    • 5.3.2 Advanced Autotuning Procedure
    • 5.3.3 Related Parameters
  • 5.4 Advanced Autotuning by Reference (Fn202)
    • 5.4.1 Advanced Autotuning by Reference
    • 5.4.2 Advanced Autotuning by Reference Procedure
    • 5.4.3 Related Parameters
  • 5.5 One-parameter Tuning (Fn203)
    • 5.5.1 One-parameter Tuning
    • 5.5.2 One-parameter Tuning Procedure
    • 5.5.3 One-parameter Tuning Example
    • 5.5.4 Related Parameters
  • 5.6 Anti-resonance Control Adjustment Function (Fn204)
    • 5.6.1 Anti-resonance Control Adjustment Function
    • 5.6.2 Anti-resonance Control Adjustment Function Operating Procedure
    • 5.6.3 Related Parameters
  • 5.7 Vibration Suppression Function (Fn205)
    • 5.7.1 Vibration Suppression Function
    • 5.7.2 Vibration Suppression Function Operating Procedure
    • 5.7.3 Related Parameters
  • 5.8 Additional Adjustment Function
    • 5.8.1 Switching Gain Settings
    • 5.8.2 Friction Compensation
    • 5.8.3 Current Control Mode Selection
    • 5.8.4 Current Gain Level Setting
    • 5.8.5 Speed Detection Method Selection
  • 5.9 Compatible Adjustment Function
    • 5.9.1 Feedforward Reference
    • 5.9.2 Using the Mode Switch (P/PI Switching)
    • 5.9.3 Torque Reference Filter
    • 5.9.4 Position Integral Time Constant
• 6 Utility Functions (Fn*** )
  • 6.1 List of Utility Functions
  • 6.2 Alarm History Display (Fn000)
  • 6.3 JOG Operation (Fn002)
  • 6.4 Origin Search (Fn003)
  • 6.5 Program JOG Operation (Fn004)
  • 6.6 Initializing Parameter Settings (Fn005)
  • 6.7 Clearing Alarm History (Fn006)
  • 6.8 Offset Adjustment of Analog Monitor Output (Fn00C)
  • 6.9 Gain Adjustment of Analog Monitor Output (Fn00D)
  • 6.10 Automatic Offset-Signal Adjustment of the Motor Current Detection (Fn00E)
  • 6.11 Manual Offset-Signal Adjustment of the Motor Current Detection (Fn00F)
  • 6.12 Write Prohibited Setting (Fn010)
  • 6.13 Servomotor Model Display (Fn011)
  • 6.14 Software Version Display (Fn012)
  • 6.15 Resetting Configuration Error of Option Module (Fn014)
  • 6.16 Vibration Detection Level Initialization (Fn01B)
  • 6.17 Display of SERVOPACK and Servomotor ID (Fn01E)
  • 6.18 Display of Servomotor ID in Feedback Option Module (Fn01F)
  • 6.19 Origin Setting (Fn020)
  • 6.20 Software Reset (Fn030)
  • 6.21 EasyFFT (Fn206)
  • 6.22 Online Vibration Monitor (Fn207)
• 7 Monitor Modes (Un*** )
  • 7.1 List of Monitor Modes
  • 7.2 Monitor Displays
• 8 Fully-closed Loop Control
  • 8.1 System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control
    • 8.1.1 System Configuration
    • 8.1.2 Internal Block Diagram of Fully-closed Loop Control
    • 8.1.3 Serial Converter Unit
    • 8.1.4 Example of Connections to External Encoders
    • 8.1.5 Encoder Output Pulse Signals from SERVOPACK with an External Encoder by Renishaw plc
    • 8.1.6 Precautions When Using an External Incremental Encoder by Magnescale
  • 8.2 SERVOPACK Startup Procedure
  • 8.3 Parameter Settings for Fully-closed Loop Control
    • 8.3.1 Motor Rotation Direction
    • 8.3.2 Sine Wave Pitch (Frequency) for an External Encoder
    • 8.3.3 Setting Encoder Output Pulses (PAO, PBO, and PCO)
    • 8.3.4 External Absolute Encoder Data Reception Sequence
    • 8.3.5 Electronic Gear
    • 8.3.6 Alarm Detection
    • 8.3.7 Analog Monitor Signal
    • 8.3.8 Speed Feedback Method during Fully-closed Loop Control
• 9 Troubleshooting
  • 9.1 Troubleshooting
    • 9.1.1 List of Alarms
    • 9.1.2 Troubleshooting of Alarms
  • 9.2 Warning Displays
    • 9.2.1 List of Warnings
    • 9.2.2 Troubleshooting of Warnings
  • 9.3 Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
• 10 Appendix
  • 10.1 List of Parameters
    • 10.1.1 Utility Functions
    • 10.1.2 Parameters
  • 10.2 Monitor Modes
  • 10.3 Parameter Recording Table
• Index
  • Symbols
  • Numerics
  • A
  • B
  • C
  • D
  • E
  • F
  • G
  • H
  • I
  • J
  • L
  • M
  • N
  • O
  • P
  • R
  • S
  • T
  • U
  • V
  • W
  • Z
• Revision History
• Back Cover