Document Outline

• Front Cover
• Quick Reference
• Table of Contents
• i Preface & General Safety
  • i.1 Preface
    • Applicable Documentation
  • i.2 General Safety
    • Supplemental Safety Information
    • Safety Messages
    • General Application Precautions
    • Motor Application Precautions
    • Drive Label Warning Example
    • Warranty Information
• 1 Receiving
  • 1.1 Model Number and Nameplate Check
    • Nameplate
• 2 Mechanical Installation
  • 2.1 Mechanical Installation
    • Installation Environment
    • Installation Orientation and Spacing
    • Instructions on Installation Using the Eye Bolts
  • 2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss
    • Flange Type Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004
    • Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009
    • Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011
    • Flange Type Model 4A0031
    • Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022
    • Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032
    • Flange Type Models 2A0110 and 4*0058
    • Flange Type Models 2A0138, 4*0072, and 5A0041 and 5A0052
    • Flange Type Models 4*0088 and 4*0103
    • Flange Type Models 2A0169 and 2A0211, 4*0139 and 4*0165, and 5A0062 to 5A0099
    • Flange Type Models 2A0250 and 2A0312, 4*0208, and 5A0125 and 5A0145
    • Flange Type Models 2A0360 and 2A0415, 4*0250 to 4*0362, and 5A0192 and 5A0242
    • Flange Type Model 4A0414
    • Flange Type Models 4A0515 and 4A0675
    • Flange Type Models 4A0930 and 4A1200
• 3 Electrical Installation
  • 3.1 Standard Connection Diagram
  • 3.2 Main Circuit Connection Diagram
    • Three-Phase 200 V Class Models 2A0004 to 2A0081 Three-Phase 400 V Class Models 4A0002 to 4A0044 Three-Phase 600 V Class Models 5A0003 to 5A0032
    • Three-Phase 200 V Class Models 2A0110, 2A0138 Three-Phase 400 V Class Models 4A0058, 4A0072 Three-Phase 600 V Class Models 5A0041, 5A0052
    • Three-Phase 200 V Class Models 2A0169 to 2A0211 Three-Phase 400 V Class Models 4A0088 to 4A0139 Three-Phase 600 V Class Models 5A0062 to 5A0099
    • Three-Phase 200 V Class Models 2A0250 to 2A0415 Three-Phase 400 V Class Models 4A0165 to 4A0675 Three-Phase 600 V Class Models 5A0125 to 5A0242
    • Three-Phase 400 V Class Models 4A0930, 4A1200
    • 12-Phase Rectification
  • 3.3 Terminal Cover
    • Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032 (IP20/NEMA Type 1 Enclosure)
    • Models 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (IP00/Open Type Enclosure)
  • 3.4 Digital Operator and Front Cover
    • Removing/Reattaching the Digital Operator
    • Removing/Reattaching the Front Cover
  • 3.5 Top Protective Cover
    • Removing the Top Protective Cover
    • Reattaching the Top Protective Cover
  • 3.6 Main Circuit Wiring
    • Main Circuit Terminal Functions
    • Protecting Main Circuit Terminals
    • Main Circuit Wire Gauges and Tightening Torque
    • Main Circuit Terminal and Motor Wiring
  • 3.7 Control Circuit Wiring
    • Control Circuit Terminal Block Functions
    • Terminal Configuration
    • Wiring the Control Circuit Terminal
  • 3.8 Control I/O Connections
    • Sinking/Sourcing Mode for Digital Inputs
    • Sinking/Sourcing Mode Selection for Safe Disable Inputs
    • Using the Pulse Train Output
    • Terminal A2 Input Signal Selection
    • Terminal A3 Analog/PTC Input Selection
    • Terminal AM/FM Signal Selection
    • Terminal DM+ and DM- Output Signal Selection
  • 3.9 Connect to a PC
  • 3.10 Wiring Checklist
• 4 Start-Up Programming & Operation
  • 4.1 Using the Digital Operator
    • Keys and Displays
    • LCD Display
    • ALARM (ALM) LED Displays
    • LO/RE LED and RUN LED Indications
    • Menu Structure for Digital Operator
  • 4.2 The Drive and Programming Modes
    • Changing Parameter Settings or Values
    • Switching Between LOCAL and REMOTE
  • 4.3 Start-Up Flowcharts
    • Flowchart A: Basic Start-Up and Motor Tuning
    • Subchart A-1: Simple Motor Setup Using V/f Control
    • Subchart A-2: High Performance Operation Using OLV or CLV
    • Subchart A-3: Operation with Permanent Magnet Motors
  • 4.4 Powering Up the Drive
    • Powering Up the Drive and Operation Status Display
  • 4.5 Application Selection
  • 4.6 Basic Drive Setup Adjustments
  • 4.7 Auto-Tuning
    • Types of Auto-Tuning
    • Auto-Tuning Interruption and Fault Codes
    • Auto-Tuning Operation Example
  • 4.8 No-Load Operation Test Run
    • No-Load Operation Test Run
  • 4.9 Test Run with Load Connected
    • Test Run with the Load Connected
  • 4.10 Test Run Checklist
• 5 Troubleshooting
  • 5.1 Drive Alarms, Faults, and Errors
    • Types of Alarms, Faults, and Errors
  • 5.2 Fault Detection
    • Fault Displays, Causes, and Possible Solutions
  • 5.3 Alarm Detection
    • Alarm Codes, Causes, and Possible Solutions
  • 5.4 Operator Programming Errors
    • Operator Programming Error Codes, Causes, and Possible Solutions
  • 5.5 Auto-Tuning Fault Detection
    • Auto-Tuning Codes, Causes, and Possible Solutions
  • 5.6 Copy Function Related Displays
    • Tasks, Errors, and Troubleshooting
    • Fault Reset Methods
• 6 Periodic Inspection & Maintenance
  • 6.1 Inspection
    • Recommended Daily Inspection
    • Recommended Periodic Inspection
  • 6.2 Periodic Maintenance
    • Replacement Parts
  • 6.3 Drive Replacement
    • Replacing the Drive
• 7 Peripheral Devices & Options
  • 7.1 Option Card Installation
    • Prior to Installing the Option
    • PG Option Installation Example
• Appendix: A Specifications
  • A.1 Heavy Duty and Normal Duty Ratings
  • A.2 Power Ratings
    • Three-Phase 200 V Class Drive Models 2A0004 to 2A0030
    • Three-Phase 200 V Class Drive Models 2A0040 to 2A0211
    • Three-Phase 200 V Class Drive Models 2A0250 to 2A0415
    • Three-Phase 400 V Class Drive Models 4A0002 to 4A0031
    • Three-Phase 400 V Class Drive Models 4A0038 to 4A0165
    • Three-Phase 400 V Class Drive Models 4A0208 to 4A1200
    • Three-Phase 600 V Class Drive Models 5A0003 to 5A0032
    • Three-Phase 600 V Class Drive Models 5A0041 to 5A0099
    • Three-Phase 600 V Class Drive Models 5A0125 to 5A0242
  • A.3 Drive Specification
  • A.4 Drive Watt Loss Data
• Appendix: B Parameter List
  • B.1 A: Initialization Parameters
    • A1: Initialization
    • A2: User Parameters
  • B.2 b: Application
    • b1: Operation Mode Selection
    • b2: DC Injection Braking and Short Circuit Braking
    • b3: Speed Search
    • b4: Timer Function
    • b5: PID Control
    • b6: Dwell Function
    • b7: Droop Control
    • b8: Energy Saving
    • b9: Zero Servo
  • B.3 C: Tuning
    • C1: Acceleration and Deceleration Times
    • C2: S-Curve Characteristics
    • C3: Slip Compensation
    • C4: Torque Compensation
    • C5: Automatic Speed Regulator (ASR)
    • C6: Carrier Frequency
  • B.4 d: References
    • d1: Frequency Reference
    • d2: Frequency Upper/Lower Limits
    • d3: Jump Frequency
    • d4: Frequency Reference Hold and Up/Down 2 Function
    • d5: Torque Control
    • d6: Field Weakening and Field Forcing
    • d7: Offset Frequency
  • B.5 E: Motor Parameters
    • E1: V/f Pattern for Motor 1
    • E2: Motor 1 Parameters
    • E3: V/f Pattern for Motor 2
    • E4: Motor 2 Parameters
    • E5: PM Motor Settings
  • B.6 F: Options
    • F1: PG Speed Control Card (PG-B3, PG-X3, PG-RT3, PG-F3)
    • F2: Analog Input Card (AI-A3)
    • F3: Digital Input Card (DI-A3)
    • F4: Analog Monitor Card (AO-A3)
    • F5: Digital Output Card (DO-A3)
    • F6: Communication Option Card (SI-B3, SI-C3, SI-ES3, SI-ET3, SI-N3, SI-P3, SI-S3, SI-T3, SI-W3)
    • F7: Communication Option Card (SI-EM3, SI-EN3, SI-EP3)
  • B.7 H Parameters: Multi-Function Terminals
    • H1: Multi-Function Digital Inputs
    • H2: Multi-Function Digital Outputs
    • H3: Multi-Function Analog Inputs
    • H4: Analog Outputs
    • H5: MEMOBUS/Modbus Serial Communication
    • H6: Pulse Train Input/Output
  • B.8 L: Protection Function
    • L1: Motor Protection
    • L2: Momentary Power Loss Ride-Thru
    • L3: Stall Prevention
    • L4: Speed Detection
    • L5: Fault Restart
    • L6: Torque Detection
    • L7: Torque Limit
    • L8: Drive Protection
    • L9: Drive Protection 2
  • B.9 n: Special Adjustment
    • n1: Hunting Prevention
    • n2: Speed Feedback Detection Control (AFR) Tuning
    • n3: High Slip Braking (HSB) and Overexcitation Braking
    • n5: Feed Forward Control
    • n6: Online Tuning
    • n8: PM Motor Control Tuning
  • B.10 o: Operator-Related Settings
    • o1: Digital Operator Display Selection
    • o2: Digital Operator Keypad Functions
    • o3: Copy Function
    • o4: Maintenance Monitor Settings
  • B.11 DriveWorksEZ Parameters
    • q: DriveWorksEZ Parameters
    • r: DriveWorksEZ Connection Parameters
  • B.12 T: Motor Tuning
    • T1: Induction Motor Auto-Tuning
    • T2: PM Motor Auto-Tuning
    • T3: ASR and Inertia Tuning
  • B.13 U: Monitors
    • U1: Operation Status Monitors
    • U2: Fault Trace
    • U3: Fault History
    • U4: Maintenance Monitors
    • U5: PID Monitors
    • U6: Operation Status Monitors
    • U8: DriveWorksEZ Monitors
• Appendix: C Standards Compliance
  • C.1 European Standards
    • CE Low Voltage Directive Compliance
    • EMC Guidelines Compliance
  • C.2 UL and CSA Standards
    • UL Standards Compliance
    • CSA Standards Compliance
    • Drive Motor Overload Protection
    • Precautionary Notes on External Heatsink (IP00/Open Type Enclosure)
  • C.3 Safe Disable Input Function
    • Specifications
    • Precautions
    • Using the Safe Disable Function
• Revision History
• Back Cover