Pi output fault, Sound from motor – Yaskawa AC Drive Z1000 Bypass Technical Manual User Manual

Page 258

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Oscillation or Hunting

Cause

Possible Solutions

Gain is too low when using PI control.

Refer to b5: PI Control on page 128

for details.

The frequency reference is assigned to an external

source and the signal is noisy.

• Ensure that noise is not affecting the signal lines.
• Separate main circuit wiring and control circuit wiring.
• Use twisted-pair cables or shielded wiring for the control circuit.
• Increase the analog input time filter constant (H3-13).

The cable between the drive and motor is too long.

• Perform Auto-Tuning for line-to-line resistance.
• Reduce the length of the cable.

u

PI Output Fault

Cause

Possible Solutions

No PI feedback input.

• Check the multi-function analog input terminal settings.
• Set multi-function analog input terminal A1 or, A2 for PI feedback (H3-02 or H3-10 = B).
• A signal input to the terminal selection for PI feedback is needed.
• Check the connection of the feedback signal.
• Check the various PI-related parameter settings.
• No PI feedback input to the terminal causes the value detected to be 0, causing a PI fault and

the drive to operate at max frequency.

The level of detection and the target value do not

correspond with each other.

• PI control keeps the difference between target and detection values at 0. Set the input level for

the values relative to one another.

• Use analog input gains H3-03 and H3-11 to adjust PI target and feedback signal scaling.

Reverse drive output frequency and speed detection.

When output frequency rises, the sensor detects a

speed decrease.

Set PI output for reverse characteristics (b5-09 = 1).

PI parameter setting adjustments are insufficient.

Refer to b5: PI Control on page 128

for details.

u

Motor Rotates after the Drive Output is Shut Off (Motor Rotates During DC Injection
Braking)

Cause

Possible Solutions

DC Injection Braking is set too low and the drive

cannot decelerate properly.

• Adjust the DC Injection braking settings.
• Increase the current level for DC Injection Braking Current (b2-02).
• Increase the DC Injection Braking time at stop (b2-04).

The stopping method is set so that the drive coasts to

stop.

Set b1-03 (Stopping Method Selection) to 0 or 2.

u

Output Frequency is Not as High as Frequency Reference

Cause

Possible Solutions

Frequency reference is set within the range of the Jump

frequency.

• Adjust the parameters used for the Jump frequency function (d3-01, d3-02, d3-03).
• Enabling the Jump frequency prevents the drive from outputting the frequencies specified in

the Jump range.

Large load triggered Stall Prevention function during

acceleration.

• Reduce the load.
• Adjust the Stall Prevention level during acceleration (L3-02).

u

Sound from Motor

Cause

Possible Solutions

Exceeded 110% of the rated output current of the drive

while operating at low speeds.

• If the output current rises too high at low speeds, the carrier frequency is automatically reduced

and causes a whining or buzzing sound.

• If the sound is coming from the motor, disable carrier frequency derating (L8-38 = 0).
• Disabling the automatic carrier frequency derating increases the chances of an overload fault

(oL2). Switch to a larger capacity motor if oL2 faults occur too frequently.

6.9 Troubleshooting without Fault Display

258

YASKAWA ELECTRIC SIEP YAIZ1B 01D YASKAWA AC Drive – Z1000 Bypass Technical Manual

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