Drive fault and alarm descriptions – Rockwell Automation 21G PowerFlex 750-Series AC Drives Programming Manual User Manual

Page 313

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Rockwell Automation Publication 750-PM001J-EN-P - October 2014

313

Troubleshooting

Chapter 6

Drive Fault and Alarm
Descriptions

The table below contains a list of drive-specific faults and alarms, the type of fault
or alarm, the action taken when the drive faults, the parameter used to configure
the fault or alarm (if applicable), and a description and action (where applicable).
The faults and alarms listed in

Table 10

only apply to non Integrated Motion

applications. See

Table 14 on page 522

for a list of Integrated Motion faults.

Table 10 - Drive Fault and Alarm Types, Descriptions and Actions

Event
No.

Fault/Alarm Text

Type

Fault
Action

Configuration
Parameter

Auto
Reset

Description/Action(s)

0

No Entry

2

Auxiliary Input

Resettable
Fault

Coast

157

[DI Aux Fault]

Y

An auxiliary input interlock is open. A condition within the application is
not allowing the drive to energize the motor and the digital input
assigned by P157 [DI Aux Fault] has forced this fault.

3

Power Loss

Configurable

449

[Power Loss Actn]

Y

The DC bus voltage remained below the [Pwr Loss n Level] of nominal
for longer than the time programmed in [Pwr Loss n Time].

4

UnderVoltage

Configurable

460

[UnderVltg Action]

Y

If the bus voltage, P11 [DC Bus Volts] falls below the value set in P461
[UnderVltg Level] an undervoltage condition exists.

5

OverVoltage

Resettable
Fault

Coast

Y

The DC bus voltage exceeded the maximum value.
See P11 [DC Bus Volts].

7

Motor Overload

Configurable

410

[Motor OL Actn]

Y

An internal electronic overload trip has occurred.
See P7 [Output Current], P26 [Motor NP Amps, P413 [Mtr OL Factor],
and/or P414 [Mtr OL Hertz].

8

Heatsink OvrTemp

Resettable
Fault

Coast

Y

The heatsink temperature has exceeded 100% of the drive temperature.
Heatsink over temperature occurs between 115…120 °C. The exact
value is stored in drive firmware.
See P943 [Drive Temp Pct] and/or P944 [Drive Temp C].

9

Trnsistr OvrTemp

Resettable
Fault

Coast

Y

The output transistors have exceeded the maximum operating
temperature.
See P941 [IGBT Temp Pct] and/or P942 [IGBT Temp C].
If using the drive on a chiller plate, P38 [PWM Frequency] must be set to
2 kHz.

10

DynBrake OvrTemp

Alarm 1

The dynamic brake resistor has exceeded its maximum operating
temperature.
Check settings of parameters P382 [DB Resistor Type] through P385 [DB
ExtPulseWatts].

12

HW OverCurrent

Resettable
Fault

Coast

Y

The drive output current has exceeded the hardware current limit.
Megger test wiring to motor.

13

Ground Fault

Resettable
Fault

Coast

Y

A current path to earth ground greater than 25% of drive rating has
occurred.

14

Ground Warning

Configurable

466

[Ground Warn Actn]

The ground current has exceeded the level set in P467 [Ground Warn
Lvl].

15

Load Loss

Configurable

441

[Load Loss Action]

The output torque current is below the value programmed in P442 [Load
Loss Level] for a time period greater than the time programmed in P443
[Load Loss Time].

17

Input Phase Loss

Configurable

462

[InPhase LossActn]

The DC bus ripple has exceeded a preset level. Make these checks and
adjustments in this order.
Check input impedance balance.
Increase the setting of P463 [InPhase Loss Lvl] to make the drive less

sensitive.

Tune the bus regulator or speed regulator to mitigate the affects of

dynamic cyclic loads on DC bus ripple.

Disable the fault by setting P462 [InPhase LossActn] to 0 “Ignore”

and use an external phase loss detector such as a Bulletin 809S relay.

18

Motor PTC Trip

Configurable

250

[PTC Cfg]

Motor PTC (Positive Temperature Coefficient) over temperature.

19

Task Overrun

Alarm 1

System resource utilization is at or above 90% of capacity. Review the
system resource allocation table on

page 311

.

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