Yaskawa Z1000 AC Drive HVAC - Manual (Page 205)

There is a fault on the machine side (e.g., the
machine is locked up)
• Check the status of the machine.
• Remove the cause of the fault.
Motor has overheated
• Check the load size, accel/decel times, and cycle times.
• Decrease the load.
• Increase accel and decel times (C1-01 to C1-08).
• Adjust the preset V/f pattern (E1-04 through E1-10). This involves reducing E1-08 and E1-10.
Note: Refrain from lowering E1-08 and E1-10 excessively to prevent a reduction in load
tolerance at low speeds.
• Check the motor-rated current.
• Enter motor-rated current on motor nameplate (E2-01).
• Ensure the motor cooling system is operating normally.
• Repair or replace the motor cooling system.
Digital Operator Display Fault Name
oL1
Motor Overload
The electronic motor overload protection tripped
Cause Possible Solution
Load is too heavy Reduce the load.
Cycle times are too short during acceleration
and deceleration
Increase the acceleration and deceleration times (C1-01 through C1-04).
A general-purpose motor is driven below the
rated speed with a high load
• Reduce the load.
• Increase the speed.
• If the motor is supposed to operate at low speeds, either increase the motor capacity or use a motor
specifically designed to operate in the desired speed range.
The output voltage is too high
• Adjust the user-set V/f pattern (E1-04 through E1-10) by reducing E1-08 and E1-10.
• Do not set E1-08 and E1-10 too low. This reduces load tolerance at low speeds.
The wrong motor rated current is set to E2-01
• Check the motor-rated current.
• Enter the motor rated current to parameter E2-01 as indicated on the motor nameplate.
The base frequency is set incorrectly
• Check the rated frequency indicated on the motor nameplate.
• Enter the rated frequency to E1-06 (Base Frequency).
The electrical thermal protection
characteristics and motor overload
characteristics do not match
• Check the motor characteristics.
• Correct the type of motor protection that has been selected (L1-01).
• Install an external thermal relay.
The electrical thermal relay is operating at the
wrong level
• Check the current rating listed on the motor nameplate.
• Check the value set for the motor rated current (E2-01).
Motor overheated by overexcitation operation
• Overexcitation increases the motor loss and the motor temperature. Excessive duration of
overexcitation may cause motor damage. Prevent excessive overexcitation operation or apply proper
cooling to the motor.
• Reduce the excitation deceleration gain (n3-13).
• Set L3-04 (Stall Prevention during Deceleration) to a value other than 4.
Parameters related to Speed Search are set
incorrectly
• Check values set to Speed Search related parameters.
• Adjust the Speed Search current and Speed Search deceleration times (b3-02 and b3-03 respectively).
• After Auto-Tuning, set b3-24 to 1 to enable Speed Estimation Speed Search.
Output current fluctuation due to power
supply loss
Check the power supply for phase loss.
Digital Operator Display Fault Name
oL2
Drive Overload
The thermal sensor of the drive triggered overload protection.
Cause Possible Solution
Load is too heavy Reduce the load.
Acceleration or deceleration time is too short Increase the settings for the acceleration and deceleration times (C1-01 through C1-04).
The output voltage is too high
• Adjust the preset V/f pattern (E1-04 through E1-10) by reducing E1-08 and E1-10.
• Do not lower E1-08 and E1-10 excessively. This reduces load tolerance at low speeds.
Drive capacity is too small Replace the drive with a larger model.
5.4 Fault Detection
YASKAWA ELECTRIC TOEP YAIZ1U 03A YASKAWA AC Drive – Z1000 User Manual 205
5
Troubleshooting