Predictive diagnostics, 6200t total sulfur analyzer maintenance – Teledyne 6200T - Sulfides Analyzer User Manual

Page 227

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6200T Total Sulfur Analyzer

Maintenance

Teledyen Analytical Instruments

227

11.2. Predictive Diagnostics

The analyzer’s test functions can be used to predict failures by looking at trends in their
values (refer to Table 11-2) and by comparing them values recorded for them at the
factory and recorded on the 6200T Final Test and Validation Data Form (Teledyne
Analytical Instruments P/N 04551) that was shipped with your analyzer.
A convenient way to record and track changes to these parameters is the internal data
acquisition system (DAS). Also, AICOM control software can be used to download and
record these data for review even from remote locations (Section 7.3 discusses AICOM).

Table 11-2:

Predictive Uses for Test Functions

TEST FUNCTION

DAS

FUNCTION

CONDITION BEHAVIOR

INTERPRETATION

EXPECTED ACTUAL

PRES SMPPRS

sample gas

Constant within

atmospheric

changes

Fluctuating

 Developing leak in pneumatic system

Slowly

increasing

 Flow path is clogging up.

- Check critical flow orifice & sintered filter.
- Replace particulate filter

Slowly

decreasing

 Developing leak in pneumatic system to

vacuum (developing valve failure)

DRK PMT

DRKPMT

PMT output

when UV Lamp

shutter closed

Constant within

±20 of check-

out value

Significantly

increasing

 PMT cooler failure

 Shutter Failure

SO

2

Concentration

CONC1

At span with

IZS option

installed

Constant

response from

day to day

Decreasing

over time

 Change in instrument response

 Degradation of IZS permeation tube

Standard

configuration at

span

stable for

constant

concentration

Decreasing

over time

 Drift of instrument response; UV Lamp

output is excessively low.

SAMP FL

SMPFLW

Standard

Operation

Stable

Slowly

Decreasing

 Flow path is clogging up.

- Check critical flow orifice & sintered filter.
- Replace particulate filter

Fluctuating

 Leak in gas flow path.

LAMP RATIO

LAMPR

Standard

Operation

Stable and near

100%

Fluctuating or

Slowly

increasing

 UV detector wearing out

 UV source Filter developing pin holes

Slowly

decreasing

 UV detector wearing out
 Opaque oxides building up on UV source

Filter

 UV lamp aging

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