Document Outline

• Preface & General Safety
  • Preface
    • Applicable Documentation
    • Symbols
    • Terms and Abbreviations
  • General Safety
    • Supplemental Safety Information
    • Safety Messages
    • General Application Precautions
    • Motor Application Precautions
    • Drive Label Warning Example
    • Warranty
• Receiving
  • Section Safety
  • General Description
    • Z1000 Model Selection
    • Control Mode Selection
  • Model Number and Nameplate Check
    • Drive Nameplate
  • Drive Models and Enclosure Types
  • Component Names
    • IP20/NEMA Type 1 Enclosure
    • IP00/Open Type Enclosure
    • Front Views
• Mechanical Installation
  • Section Safety
  • Mechanical Installation
    • Installation Environment
    • Installation Orientation and Spacing
    • HOA Keypad Remote Usage
    • Exterior and Mounting Dimensions
  • Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss
    • Flange Type Models 5A0003 and 5A0004
    • Flange Type Models 5A0006 and 5A0009
    • Flange Type Model 5A0011
    • Flange Type Models 5A0017 and 5A0022
    • Flange Type Models 5A0027 and 5A0032
    • Flange Type Models 5A0041 and 5A0052
    • Flange Type Models 5A0062 to 5A0099
    • Flange Type Models 5A0125 and 5A0145
    • Flange Type Models 5A0192 and 5A0242
• Electrical Installation
  • Section Safety
  • Standard Connection Diagram
  • Main Circuit Connection Diagram
    • Three-Phase 600 V Class Models 5A0003 to 5A0032
    • Three-Phase 600 V Class Models 5A0041 and 5A0052
    • Three-Phase 600 V Class Models 5A0062 to 5A0099
    • Three-Phase 600 V Class Models 5A0125 to 5A0242
  • Terminal Block Configuration
  • Terminal Cover
    • Models 5A0003 to 5A0032 (IP20/NEMA Type 1 Enclosure)
    • Models 5A0125 to 5A0242 (IP00/Open Type Enclosure)
  • HOA Keypad and Front Cover
    • Removing/Reattaching the HOA Keypad
    • Removing/Reattaching the Front Cover
  • Top Protective Cover
    • Removing the Top Protective Cover
    • Reattaching the Top Protective Cover
  • Main Circuit Wiring
    • Main Circuit Terminal Functions
    • Protecting Main Circuit Terminals
    • Main Circuit Wire Gauges and Tightening Torque
    • Main Circuit Terminal and Motor Wiring
  • Control Circuit Wiring
    • Control Circuit Connection Diagram
    • Control Circuit Connections
    • Terminal Configuration
    • Wiring the Control Circuit Terminal
    • Switches and Jumpers on the Terminal Board
  • Control I/O Connections
    • Sinking/Sourcing Mode for Digital Inputs
    • Input Signal Selection for Terminals A1 and A2
    • Terminal A2 Input Signal Selection
    • Terminal FM/AM Signal Selection
    • MEMOBUS/Modbus Termination
  • Connect to a PC
  • External Interlock
    • Drive Ready
  • Wiring Checklist
• Start-Up Programming & Operation
  • Section Safety
  • Using the HOA Keypad
    • Keys and Displays
    • LCD Display
    • ALARM (ALM) LED Displays
    • AUTO LED and HAND LED Indications
    • Menu Structure for HOA Keypad
  • The Drive, Programming, and Clock Adjustment Modes
    • Real-Time Clock (RTC)
    • Clock Adjustment
    • Changing Parameter Settings or Values
    • Verifying Parameter Changes
    • Simplified Setup Using the Setup Group
  • Start-Up Flowcharts
    • Flowchart A: Basic Start-Up and Motor Tuning
    • Subchart A-1: Simple Motor Setup Using V/f Control
    • Subchart A-2: Operation with Permanent Magnet Motors
  • Powering Up the Drive
    • Powering Up the Drive and Operation Status Display
  • Application Selection
    • HVAC Application Parameters
    • Setting 1: Fan Application
    • Setting 2: Fan with PI Control Application
    • Setting 3: Return Fan with PI Control Application
    • Setting 4: Cooling Tower Fan Application
    • Setting 5: Cooling Tower Fan with PI Control Application
    • Setting 6: Pump (Secondary) Application
    • Setting 7: Pump with PI Control Application
  • Basic Drive Setup Adjustments
  • Auto-Tuning
    • Types of Auto-Tuning
    • Before Auto-Tuning the Drive
    • Auto-Tuning Interruption and Fault Codes
    • Auto-Tuning Operation Example
    • T1: Parameter Settings during Induction Motor Auto-Tuning
    • T2: Parameter
  • No-Load Operation Test Run
    • No-Load Operation Test Run
  • Test Run with Load Connected
    • Test Run with the Load Connected
  • Verifying Parameter Settings and Backing Up Changes
    • Backing Up Parameter Values: o2-03
    • Parameter Access Level: A1-01
    • Password Settings: A1-04, A1-05
    • Copy Function
  • Test Run Checklist
  • Advanced Drive Setup Adjustments
    • U1: Operation Status Monitors
    • U2: Fault Trace
    • U3: Fault History
    • U4: Maintenance Monitors
    • U5: PI Monitors
    • U6: Operation Status Monitors
• Troubleshooting
  • Section Safety
  • Motor Performance Fine-Tuning
    • Fine-Tuning V/f Control
    • Fine-Tuning Open Loop Vector Control for PM Motors
    • Parameters to Minimize Motor Hunting and Oscillation
  • Drive Alarms, Faults, and Errors
    • Types of Alarms, Faults, and Errors
    • Alarm and Error Displays
  • Fault Detection
    • Fault Displays, Causes, and Possible Solutions
  • Alarm Detection
    • Alarm Codes, Causes, and Possible Solutions
  • Programming Errors
    • Operator Programming Error Codes, Causes, and Possible Solutions
  • Auto-Tuning Fault Detection
    • Auto-Tuning Codes, Causes, and Possible Solutions
  • Copy Function Related Displays
    • Tasks, Errors, and Troubleshooting
  • Diagnosing and Resetting Faults
    • Fault Occurs Simultaneously with Power Loss
    • If the Drive Still has Power After a Fault Occurs
    • Viewing Fault Trace Data After Fault
    • Fault Reset Methods
  • Troubleshooting without Fault Display
    • Common Problems
    • Cannot Change Parameter Settings
    • Motor Does Not Rotate Properly after Pressing AUTO Button or after Entering External Run Command
    • Motor is Too Hot
    • oPE02 Error Occurs When Lowering the Motor Rated Current Setting
    • Motor Stalls during Acceleration or Acceleration Time is Too Long
    • Drive Frequency Reference Differs from the Controller Frequency Reference Command
    • Excessive Motor Oscillation and Erratic Rotation
    • Deceleration Takes Longer than Expected
    • Noise From Drive or Motor Cables When the Drive is Powered On
    • Ground Fault Circuit Interrupter (GFCI) Trips During Run
    • Connected Machinery Vibrates When Motor Rotates
    • PI Output Fault
    • Motor Rotates after the Drive Output is Shut Off (Motor Rotates During DC Injection Braking)
    • Output Frequency is Not as High as Frequency Reference
    • Sound from Motor
    • Unstable Motor Speed when Using PM
    • Motor Does Not Restart after Power Loss
• Peripheral Devices & Options
  • Section Safety
  • Drive Options and Peripheral Devices
  • Connecting Peripheral Devices
  • Option Installation
    • Prior to Installing the Option
    • Communication Option Installation Example
  • Installing Peripheral Devices
    • Installing a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI)
    • Installing a Magnetic Contactor at the Power Supply Side
    • Connecting an AC Reactor
    • Connecting a Surge Absorber
    • Connecting a Noise Filter
    • Installing Input Fuses
    • Attachment for External Heatsink Mounting
    • Installing a Motor Thermal Overload (oL) Relay on the Drive Output
• Specifications
  • Power Ratings
    • Three-Phase 600 V Class Drive Models 5A0003 to 5A0032
    • Three-Phase 600 V Class Drive Models 5A0041 to 5A0099
    • Three-Phase 600 V Class Drive Models 5A0125 to 5A0242
  • Drive Specifications
  • Drive Watt Loss Data
  • Drive Derating Data
    • Rated Current Depending on Carrier Frequency
    • Carrier Frequency Derating
    • T
    • Altitude Derating
• Parameter List
  • A: Initialization Parameters
    • A1: Initialization
    • A2: User Parameters
  • b: Application
    • b1: Operation Mode Selection
    • b2: DC Injection Braking and Short Circuit Braking
    • b3: Speed Search
    • b4: Timer Function
    • b5: PI Control
    • b8: Energy Saving
  • C: Tuning
    • C1: Acceleration and Deceleration Times
    • C2: S-Curve Characteristics
    • C4: Torque Compensation
    • C6: Carrier Frequency
  • d: References
    • d1: Frequency Reference
    • d2: Frequency Upper/Lower Limits
    • d3: Jump Frequency
    • d4: Frequency Reference Hold Function
    • d6: Field Weakening
    • d7: Offset Frequency
  • E: Motor Parameters
    • E1: V/f Pattern for Motor 1
    • E2: Motor Parameters
    • E5: PM Motor Settings
  • F: Communication Option Parameters
    • F6, F7: Communication Option Card
  • H Parameters: Multi-Function Terminals
    • H1: Multi-Function Digital Inputs
    • H2: Multi-Function Digital Outputs
    • H3: Multi-Function Analog Inputs
    • H4: Analog Outputs
    • H5: MEMOBUS/Modbus Serial Communication
  • L: Protection Function
    • L1: Motor Protection
    • L2: Momentary Power Loss Ride-Thru
    • L3: Stall Prevention
    • L4: Speed Detection
    • L5: Fault Restart
    • L6: Torque Detection
    • L8: Drive Protection
  • n: Special Adjustment
    • n1: Hunting Prevention
    • n3: High Slip Braking (HSB) and Overexcitation Braking
    • n8: PM Motor Control Tuning
  • o: Operator-Related Settings
    • o1: HOA Keypad Display Selection
    • o2: HOA Keypad Functions
    • o3: Copy Function
    • o4: Maintenance Monitor Settings
  • S: Special Application
    • S1: Dynamic Noise Control Function
    • S2: Sequence Timers
    • S3: Secondary PI (PI2) Control
    • S4: Bypass Operation
    • S5: HOA Keypad Parameters
    • S6: Z1000 Protection
  • T: Motor Tuning
    • T1: Induction Motor Auto-Tuning
    • T2: PM Motor Auto-Tuning
  • U: Monitors
    • U1: Operation Status Monitors
    • U2: Fault Trace
    • U3: Fault History
    • U4: Maintenance Monitors
    • U5: PI Monitors
    • U6: Operation Status Monitors
• BACnet Communications
  • BACnet Configuration
  • Communication Specifications
  • Connecting to a Network
    • Network Cable Connection
    • Wiring Diagram for Multiple Connections
    • Network Termination
  • BACnet Setup Parameters
    • BACnet Serial Communication
  • Drive Operations by BACnet
    • Observing the Drive Operation
    • Controlling the Drive
  • Communications Timing
    • Command Messages from Master to Drive
    • Response Messages from Drive to Master
  • BACnet Objects Supported
    • Present Value Access
    • Supported Properties of Objects
    • Analog Input Objects
    • Analog Output Objects
    • Analog Value Objects
    • Binary Input Objects
    • Binary Output Objects
    • Binary Value Objects
    • Device Object
  • Accessing Drive Parameters and the Enter Command
    • Reading Drive Parameters
    • Writing Drive Parameters
    • Enter Command
  • Communication Errors
  • Self-Diagnostics
  • BACnet Protocol Implementation Conformance Statement
• Standards Compliance
  • Section Safety
  • European Standards
    • CE Low Voltage Directive Compliance
  • UL and CSA Standards
    • UL Standards Compliance
    • CSA Standards Compliance
    • Drive Motor Overload Protection
    • Precautionary Notes on External Heatsink (IP00/Open Type Enclosure)
• Quick Reference Sheet
  • Drive and Motor Specifications
    • Drive Specifications
    • Motor Specifications
  • Basic Parameter Settings
    • Basic Setup
    • Motor Setup
    • Multi-Function Digital Inputs
    • Analog Inputs
    • Multi-Function Digital Outputs
    • Monitor Outputs
  • User Setting Table