Fault codes – Rockwell Automation 2094-EN02D-M01-Sx Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual User Manual

Page 198

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Rockwell Automation Publication 2094-UM002E-EN-P - May 2012

Chapter 8

Troubleshooting the Kinetix 6200 and Kinetix 6500 Drive System

Fault Codes

These fault code tables are designed to help you resolve anomalies. When a fault
is detected, the four-character status indicator scrolls the display message. This is
repeated until the fault code is cleared.

For information on troubleshooting SAFE FLT fault codes, refer to the
Kinetix 6200 and Kinetix 6500 Safe Speed Monitoring Safety Reference Manual,
publication

2094-RM001

.

Table 80 - Fault Code Summary

Fault Code Type

Description

FLT Sxx

Standard runtime anomalies.

FLT Mxx

INIT FLT Sxx

Anomalies that prevent normal operation and occur during the initialization process.

INIT FLT Mxx

NODE FLTxx

Anomalies that prevent normal operation of all drives on the power rail.

NODE ALARM xx

Anomalies that prevent normal operation of all drives on the power rail, but do not
result in any action other than reporting the alarm to the controller.

ALARM Sxx
ALARM Mxx

Warnings of conditions that may affect normal operation, but do not result in any
action other than reporting the alarm to the controller.

TIP

Fault codes triggered by conditions that fall outside factory set limits are identified by FL at the end of
the display message. For example, FLT S03…MTR OVERSPEED FL.

Fault codes triggered by conditions that fall outside user set limits are identified by UL at the end of
the display message. For example, FLT S04…MTR OVERSPEED UL.

Table 81 - FLT Sxx Fault Codes

Four-character
Display Message

RSLogix 5000
Fault Message

Problem or Symptom

Potential Cause

Possible Resolution

FLT S02…MTR COMMUTATION

Illegal Hall State

State of Hall feedback inputs is
incorrect.

Improper connections.

Check Hall wiring at motor

feedback (MF) connector.

Check 5V power supply to the

encoder.

FLT S03…MTR OVERSPEED FL

Motor Overspeed

Motor speed has exceeded 125% of maximum rated speed.

Check cables for noise.
Check tuning.

FLT S04…MTR OVERSPEED UL
(Kinetix 6500 drives only)

Motor Overspeed

Motor speed has exceeded user velocity limits.

FLT S05…MTR OVERTEMP FL nn

Motor Overtemperature

The motor thermostat, motor
thermistor, or encoder temperature
sensor indicates that the motor factory
temperature limit has been exceeded.
The nn sub-code is defined as follows:

High motor ambient
temperature and/or
Excessive Current.

Operate within (not above)

the continuous torque rating
for the ambient temperature.

Lower ambient temperature or

increase motor cooling.

01: Motor Thermostat or Thermistor.

Motor wiring error.

Check motor wiring at motor
feedback (MF) connector.

02: Encoder Temperature Sensor.

Incorrect motor selection.

Verify the proper motor has been
selected.

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